• 제목/요약/키워드: 3D manufacturing

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Development of an Automation Tool for the Three-Dimensional Finite Element Analysis of Machine Tool Spindles

  • Choi, Jin-Woo
    • 한국생산제조학회지
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    • 제24권2호
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    • pp.166-171
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    • 2015
  • In this study, an automation tool was developed for rapid evaluation of machine tool spindle designs with automated three-dimensional finite element analysis (3D FEA) using solid elements. The tool performs FEA with the minimum data of point coordinates to define the section of the spindle shaft and bearing positions. Using object-oriented programming techniques, the tool was implemented in the programming environment of a CAD system to make use of its objects. Its modules were constructed with the objects to generate the geometric model and then to convert it into the FE model of 3D solid elements at the workbenches of the CAD system using the point data. Graphic user interfaces were developed to allow users to interact with the tool. This tool is helpful for identification of a near optimal design of the spindle based on, for example, stiffness with multiple design changes and then FEAs.

Ceramic Stereolithography: Additive Manufacturing for 3D Complex Ceramic Structures

  • Bae, Chang-Jun;Ramachandran, Arathi;Chung, Kyeongwoon;Park, Sujin
    • 한국세라믹학회지
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    • 제54권6호
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    • pp.470-477
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    • 2017
  • Ceramic processing to fabricate 3D complex ceramic structures is crucial for structural, energy, environmental, and biomedical applications. A unique process is ceramic stereolithography, which builds ceramic green objects from CAD files from many thin liquid layers of powder in monomer, which are solidified by polymerization with a UV laser, thereby "writing" the design for each slice. This approach directly writes layers in liquid ceramic suspension and allows one to fabricate ceramic parts and products having more accurate, complex geometries and smooth surfaces. In this paper, both UV curable materials and processes are presented. We focus on the basic material principles associated with free radical polymerization and rheological behavior, cure depth and broadening of cured lines, scattering at ceramic interface and their corresponding simulation. The immediate potentials for ceramic AM to change industry fabrication are also highlighted.

투명조각자기의 고속 FDM 3D 프린팅을 위한 가변 압출 기법 (An Adaptive Extrusion Control Technique for Faster FDM 3D Printing of Lithophanes)

  • 장승호;홍정모
    • 한국CDE학회논문집
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    • 제22권2호
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    • pp.190-201
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    • 2017
  • This paper proposes how to solve a problem of FDM 3D printer's irregular output when changing volume of extrusion, adjusting movement speed of the printer's head and a way to fill new inner part. Existing slicers adjust directly to change the rotation speed of the stepper. In this method, the change of the extrusion area is delayed due to the gap between the stepper and the nozzle, so that precise control is difficult. We control the extrusion area adjusting the moving speed of the print head and making constantly the rotation speed of the stepper. Thus, the output time can be shortened by generating an efficient path having a short travel distance. For evaluation, we applied our method to lithophanes with detailed variation. Comparing existing methods, our method reduced output time at least 30%.

전자부품제조 납땜 취급 장애인 근로자들의 혈중 납 농도 (Blood Lead Concentration of Lead-Soldering Handicapped Workers in Manufacturing Electronic Components)

  • 이국성
    • 대한임상검사과학회지
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    • 제41권2호
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    • pp.67-75
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    • 2009
  • In order to provide basic data for the prevention of adverse effects of lead on health, we examined lead levels in the blood of 30 handicapped workers employed in manufacturing electronic components in Seoul from 2002 to 2008. The average lead level in the blood of all the subjects was $4.79{\pm}4.32{\mu}g/dL$ in females, $2.64{\pm}2.31{\mu}g/dL$ in males, and $3.88{\pm}3.75{\mu}g/dL$ in total. Lead levels examined in this study were significantly lower than other investigators study have reported. The average lead level from personal exposure of the subjects was $1.44{\pm}0.91mg/m^3$ in the workplace. The relation between blood lead levels and personal exposure was a simple linear regression; it's equation was "Lead level in blood = 6.04 - 1.92 lead level by personal exposure".

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용접에 의한 Metal 3D Printing의 동향 (Trend of Metal 3D Printing by Welding)

  • 변재규;조상명
    • Journal of Welding and Joining
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    • 제34권4호
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    • pp.1-8
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    • 2016
  • Metal AM(Additive Manufacturing) has been steadily developed and that is classified into two method. PBF(Powder Bed Fusion) deposited in the bed by the laser or electron beam as a heat source of the powder material and DED(Directed Energy Deposition) deposited by varied heat source of powder and solid filler material. In the developed countries has been applying high productivity process of solid filler metal based DED method to the aerospace and defense sectors. The price of the powder material is quite expensive compared to the solid filler metal. A study on DED method that is based on a solid filler metal is increasing significantly although was low accuracy and degree of freedom.

3D CAD와 DLP 3D 프린팅 교육과정에 관한 연구 (A study of 3D CAD and DLP 3D printing educational course)

  • 김영훈;석정원
    • 한국결정성장학회지
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    • 제33권1호
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    • pp.22-30
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    • 2023
  • 현재 주얼리 산업에서 신제품 개발은 대부분 3D 캐드와 3D 프린팅을 활용하고 있다. 이러한 상황에 전문대, 내일 배움 카드(국비), 과정평가형 자격 교육의 주얼리 3D CAD/3D 프린팅 관련 교과는 국가직무능력표준(NCS) 3D CAD 모델링과 3D 프린팅 능력단위에서 제시하는 훈련장비, 훈련시간, 훈련시설, 실습재료 기준에 기반하여 실시하고 있다. 본 연구는 국가직무능력표준(NCS)에서 제시한 귀금속 가공과 보석디자인 세 분류의 3D CAD 모델링과 3D프린팅 관련 능력단위 훈련기준이나 수행내용을 분석하여 이에 기반한 3D CAD/3D 프린팅 교육과정과 제반환경 등 교육과정 시스템 개발을 연구하였다. 이러한 3D CAD/3D 프린팅 교육과정과 시스템을 활용한 교육은 주얼리 산업뿐만 아니라 4차 산업의 한 축으로 불리는 3D CAD/3D 프린팅 제조 산업 분야 전반에 지속적으로 실무 능력을 갖춘 전문 인재를 공급할 수 있게 할 것이며 관련 교육을 받는 교육생들의 취업의 질적 향상과 취업 후 장기근속율 또한 높이는 긍정적 교육 효과를 가져올 수 있을 것이다. 또한 이러한 실적은 최근 신입생 모집이 어려운 주얼리 관련 학과나 3D프린터를 활용하는 제조 관련 일부 학과의 신입생 모집률 향상에도 도움이 될 수 있을 것이다.

공기호흡기용 타입 4 복합재료 용기 개발 (Development of a Type 4 Composite Cylinder for Self-contained Breathing Apparatus)

  • 조성민;김다은;성혜진;고영규;김홍철;이강옥;조민식;류성기
    • 한국기계가공학회지
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    • 제18권12호
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    • pp.1-6
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    • 2019
  • Aluminum liners used in cylinders are hazardous for human health. In this study, we use a plastic PA liner inside cylinders to solve this problem. Plastic PA liners are widely used in the manufacturing industry in the production of food and beverage containers. We covered the aluminum boss with a plastic liner material and wound the composite fibers over the liner material. To reinforce the dome area, we used low strength / high elongation plastic liner. To predict the performance of the developed product, we conducted structural analyses utilizing the 3D laminated solid element. We verified the soundness of the product by testing the prototype.

컴퓨터 비젼 방법을 이용한 3차원 물체 위치 결정에 관한 연구 (A Study on the Determination of 3-D Object's Position Based on Computer Vision Method)

  • 김경석
    • 한국생산제조학회지
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    • 제8권6호
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    • pp.26-34
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    • 1999
  • This study shows an alternative method for the determination of object's position, based on a computer vision method. This approach develops the vision system model to define the reciprocal relationship between the 3-D real space and 2-D image plane. The developed model involves the bilinear six-view parameters, which is estimated using the relationship between the camera space location and real coordinates of known position. Based on estimated parameters in independent cameras, the position of unknown object is accomplished using a sequential estimation scheme that permits data of unknown points in each of the 2-D image plane of cameras. This vision control methods the robust and reliable, which overcomes the difficulties of the conventional research such as precise calibration of the vision sensor, exact kinematic modeling of the robot, and correct knowledge of the relative positions and orientation of the robot and CCD camera. Finally, the developed vision control method is tested experimentally by performing determination of object position in the space using computer vision system. These results show the presented method is precise and compatible.

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3D프린팅과 3D모델링의 디자인에 대한 지적재산권 침해확인 방안 (Ensure intellectual property rights for 3D pringting 3D modeling design)

  • 이용규;박대우
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2016년도 춘계학술대회
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    • pp.305-308
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    • 2016
  • 21C의 새로운 제조혁명이라고 불리는 3D프린팅의 기술이 최근 각광을 받고 있으며, 일반 제조업계 뿐만 아니라 시제품, 교육, 의료, 건축 등 다양한 산업 분야로 영향력이 확산되고 있다. 3D프린터의 도입으로 개인맞춤형 제품을 생산 유통 하게 될 것으로 보인다. 이때 발생하는 타인의 지적재산권에 대한 침해가 발생할 수 있는 가능성이 있어서 이를 미연에 예방할 수 있는 시스템을 제안하고자 한다.

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Development of a 3D earthwork model based on reverse engineering

  • Kim, Sung-Keun
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.641-642
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    • 2015
  • Unlike for other building processes, BIM for earthwork does not need a large variety of 3D model shapes; however, it requires a 3D model that can efficiently reflect the changing features of the ground shape and provide soil type-dependent workload calculation and information on equipment for optimal management. Objects for earthwork have not yet been defined because the current BIM system does not provide them. The BIM technology commonly applied in the manufacturing center uses real-object data obtained through 3D scanning to generate 3D parametric solid models. 3D scanning, which is used when there are no existing 3D models, has the advantage of being able to rapidly generate parametric solid models. In this study, A method to generate 3D models for earthwork operations using reverse engineering is suggested. 3D scanning is used to create a point cloud of a construction site and the point cloud data are used to generate a surface model, which was then converted into a parametric model with 3D objects for earthwork

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