• 제목/요약/키워드: 3D composites

검색결과 542건 처리시간 0.039초

Performances of Plastic Pulley with High Mechanical Properties and Low Friction

  • Kim, Namil;Lee, Jung-Seok;Hwang, Byung-Kook;Bae, Seokhu;Yoon, Jeong-Hwan;Yun, Juho
    • Elastomers and Composites
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    • 제54권2호
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    • pp.135-141
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    • 2019
  • Polyphenylene sulfide (PPS) was filled with glass fiber (GF), aramid fiber (AF), and solid lubricants to improve the mechanical properties and wear resistance. The addition of GF effectively enhanced the tensile strength, flexural modulus, and impact strength of PPS, while solid lubricants such as polytetrafluoroethylene (PTFE), molybdenum disulfide ($MoS_2$), and tungsten disulfide ($WS_2$) lowered the friction coefficients of the composites to below 0.3. The ball nut and motor pulley of the electric power steering (EPS) were manufactured using the PPS composites, and feasibility was ascertained thereafter by conducting the durability test. The composites filled with GF and AF showed high mechanical strength, but slip occurred at the interface between the pulley and belt while testing above $50^{\circ}C$. When small amounts of lubricants were added, the slip was no longer detected because of the suppression of friction heat. It is realized that the low friction as well as high mechanical properties is important to ensure the reliability of plastic pulleys.

PETG/POE 열가소성 복합재료의 특성평가 및 전산해석 (Characterization and 3D Analysis of PETG/POE Thermoplastic Composites)

  • 유성훈;이종혁;심지현
    • Composites Research
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    • 제32권6호
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    • pp.360-367
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    • 2019
  • 자전거 프레임 및 산업 부품과 같은 다양한 산업 분야에 PETG 열가소성 복합 재료를 적용하려면 제조 된 복합 재료의 내충격성, 내구성, 기계적 특성 및 3D 분석을 안정성 검증이 필수적이다. 본 연구에서는 비정질 수지인 PETG 수지의 기계적 특성, 내구성 및 내충격성을 향상시키기 위해 다양한 질량분율의 POE(폴리올레핀 엘라스토머)를 보강하여 화합물 및 사출 성형 공정을 수행 하였다. POE질량분율에 따른 PETG 열가소성 복합재의 열적 및 기계적 특성 및 샤르피 충격 강도 등에 대한 분석을 수행 하였다. 열적 및 기계적 특성 분석 결과, POE 소재가 첨가 된 PETG 열가소성 복합재의 경우 열적 및 기계적 특성이 감소하는 경향이 있지만 내충격성이 우수한 경향을 나타내었고, POE첨가에 따른 3D 전산해석 결과, 파손여부 없이 우수한 안정성을 나타내었다.

2-D Braided Textile 금속복합재료의 성형과 특성 해석 (Fabrication and Analytical Characterization of 2-D Braided Textile Metal Matrix Composites)

  • 이상관;김효준;변준형;홍순형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.38-41
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    • 2001
  • A new 2-D braided textile metal matrix composite was developed and characterized. The constituent materials consist of PAN type carbon fiber as reinforcements and pure aluminum as matrices. The braided preforms of different braider yarn angles were fabricated. For a fixed bundle size of 12K, three braider yarn angles was selected: $30^{\circ}$, $45^{\circ}$, and $60^{\circ}$. The braided preforms were infiltrated with pure Al by vacuum assisted squeeze casting. Through the investigation of melt pressing methods and the effects of process parameters such as applied pressure, and pouring temperature, the optimal process conditions were identified as follows: applied pressure of 60MPa, pouring temperature of $800^{\circ}C$. Using the measured geometric parameters, 3-D engineering constants of metal matrix composites have been determined from the elastic model, which utilizes the coordinate transformation and the averaging of stiffened and compliance constants based upon the volume of each reinforcement and matrix material.

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Magneto-transport Properties of La0.7Sr0.3Mn1+dO3-Manganese Oxide Composites Prepared by Liquid Phase Sintering

  • Kim, Hyo-Jin;You, Jae-Hyoung;Choi, Soon-Mi;Yoo, Sang-Im
    • Journal of Magnetics
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    • 제19권3호
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    • pp.221-226
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    • 2014
  • Significantly enhanced low-field magnetoresistance (LFMR) and maximum dMR/dH {$(dMR/dH)_{max}$} values were successfully achieved from $La_{0.7}Sr_{0.3}MnO_3$(LSMO)-manganese oxide composite samples prepared by liquid phase sintering, compared with those of the same composites prepared by solid state reaction. For this study, pure LSMO and LSMO-manganese oxide composites with various nominal compositions of (1-x)LSMO-$xMn_2O_3$ (x = 0.1, 0.2, 0.3, 0.4, and 0.8) were sintered at $1450^{\circ}C$, above the eutectic temperature of $1430^{\circ}C$, for 1 h in air. The highest LFMR value of 1.28% with the highest $(dMR/dH)_{max}$ value of 21.1% $kOe^{-1}$ was obtained from the composite sample with x = 0.3 at 290 K in 500 Oe. This enhancement of LFMR and $(dMR/dH)_{max}$ values is ascribed to efficient suppression of magnetic disorder at the LSMO grain boundary, by forming a characteristic LSMO-manganese eutectic structure.

Effects of Surface Nitrification on Thermal Conductivity of Modified Aluminum Oxide Nanofibers-Reinforced Epoxy Matrix Nanocomposites

  • Kim, Byung-Joo;Bae, Kyong-Min;An, Kay-Hyeok;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • 제33권10호
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    • pp.3258-3264
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    • 2012
  • Aluminum oxide ($Al_2O_3$) nanofibers were treated thermally under an ammonia ($NH_3$) gas stream balanced by nitrogen to form a thin aluminum nitride (AlN) layer on the nanofibers, resulting in the enhancement of thermal conductivity of $Al_2O_3$/epoxy nanocomposites. The micro-structural and morphological properties of the $NH_3$-assisted thermally-treated $Al_2O_3$ nanofibers were characterized by X-ray diffraction (XRD) and atomic force microscopy (AEM), respectively. The surface characteristics and pore structures were observed by X-ray photoelectron spectroscopy (XPS), Zeta-potential and $N_2$/77 K isothermal adsorptions. From the results, the formation of AlN on $Al_2O_3$ nanofibers was confirmed by XRD and XPS. The thermal conductivity (TC) of the modified $Al_2O_3$ nanofibers/epoxy composites increased with increasing treated temperatures. On the other hand, the severely treated $Al_2O_3$/epoxy composites showed a decrease in TC, resulting from a decrease in the probability of heat-transfer networks between the filler and matrix in this system due to the aggregation of nanofiber fillers.

전도성 후면층을 이용한 2D 배열 초음파 트랜스듀서의 설계 및 제작 (Design and Fabrication of 2D Array Ultrasonic Transducers with a Conductive Backer)

  • 우정동;노용래
    • 한국음향학회지
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    • 제32권6호
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    • pp.502-508
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    • 2013
  • 본 논문에서는 1-3 복합체 형태의 전도성 후면층을 이용한 2D 배열 초음파 트랜스듀서를 설계 및 제작하고 그 특성을 평가하였다. 1-3 복합체 형태의 전도성 후면층은 일반적인 재료를 사용해 널리 쓰이는 1-3 복합체 공정을 통하여 제작되었다. 본 연구의 대상이 되는 2D 배열 트랜스듀서는 4,096개의 구동 소자로 이루어져 있고, 각 소자의 중심주파수 및 비대역폭은 각각 3.5 MHz 및 60 % 이상을 목표로 설계하였다. 제작된 트랜스듀서는 중심주파수 및 비대역폭 목표치를 만족하였으며, 전체 구동 소자간의 특성도 0.81 dB 이내로 균일하였다. 따라서 본 연구에서 제시한 전도성 후면층의 2D 배열 초음파 트랜스듀서에 대한 적용 가능성이 검증되었다.

Hydrophone 응용을 위한 Piezoceramic/Polymer 0-3 Composite의 분극 개선 (A Poling Study on a Piezoceramic/Polymer 0-3 Composites for Hydrophone Applications)

  • 이수호;조현철;사공건;설수덕;구할본
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1989년도 하계종합학술대회 논문집
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    • pp.349-352
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    • 1989
  • Poling piezoelectric ceramic-polymer composites with 0-3connectivity is difficult because of the high dielectric constant of most of the ferroelectric filler materials, and the high resistivity of the polymer matrix. To aid in poling this type of composite, conductivity of the polymer phase can be controlled by adding small amount of a semiconductor phase such as germanium, carbon or silicon. In this study, flexible piezoelectric composites of $PbTiO_3$ powder and Eccogel polymer were developed using small amounts of a semiconducting phase. These composites were poled rapidly at low voltages, resulting in properties superior to composites prepared without a conductive phase. The effect of addition of various conductive phase with different volume percentage on the dielectric and piezoelectric properties of the composite are discussed here.

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Percolative Electrical Conductivity of Platy Alumina/Few-layer Graphene Multilayered Composites

  • Choi, Ki-Beom;Kim, Jong-Young;Lee, Sung-Min;Lee, Kyu-Hyoung;Yoon, Dae Ho
    • 한국세라믹학회지
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    • 제54권3호
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    • pp.257-260
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    • 2017
  • In this work, we present a facile one-pot synthesis of a multilayer-structured platy alumina/few-layer graphene nanocomposite by planetary milling and hot pressing. The sintered composites have electrical conductivity exhibiting percolation behavior (threshold ~ 0.75 vol.%), which is much lower than graphene oxide/ceramic composites (> 3.0 vol.%). The conductivity data are well-described by the percolation theory, and the fitted exponent values are estimated to be 1.65 and 0.93 for t and q, respectively. The t and q values show conduction mechanisms intermediate between 2D- and 3D, which originates from quantum tunneling between nearest neighbored graphenes.

다중벽 탄소나노튜브가 첨가된 평직 유리섬유/에폭시 복합재료의 미세구조 및 전자기적 특성 (Microstructure and Electromagnetic Characteristics of MWNT-filled Plain-Weave Glass/Epoxy Composites)

  • 이상의;박기연;이원준;김천곤;한재흥
    • Composites Research
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    • 제19권1호
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    • pp.36-42
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    • 2006
  • 본 논문에서는 다중벽 탄소나노튜브가 첨가된 평직 유리섬유/에폭시 복합재료를 제작하여 전자기적 특성을 고찰하였다. 제작된 복합재료의 미세구조를 관찰하여 재료 내에 MWNT가 유리섬유 얀들의 계면과 모재과잉영역에 주로 분포되어 있음을 관찰하였다. 유전율은 X-band (8.2-12.4 GHz) 주파수 영역에서 측정되었으며, MWNT의 무게비가 증가할수록 증가하며 주파수에 대해서는 거의 일정하게 유지됨을 알 수 있었다 측정된 유전율을 이용하여 두께에 따른 탄소나노튜브가 첨가된 복합재료로 이루어진 전자파 흡수 구조의 반사손실 특성을 살펴보았으며, 제작된 복합재료를 이용하여 10dB 흡수 대역이 X-band전역이며 두께는 3.3mm인 흡수체를 구현할 수 있음을 확인하였다.

몬테카를로 시뮬레이션을 이용한 일방향 복합재의 강도평가 및 파손 해석 (Strength Evaluation and Eailure Analysis of Unidirectional Composites Using Monte-Carlo Simulation)

  • 김정규;박상선;김철수;김일현
    • 대한기계학회논문집A
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    • 제24권12호
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    • pp.2917-2925
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    • 2000
  • Tensile strength and failure process of composite materials depend on the variation in fiber strength, matrix properties and fiber-matrix interfacial shear strength. A Monte-Carlo simulation considering variation in these factors has been widely used to analyze such a complicated phenomenon as a strength and simulated the failure process of unidirectional composites. In this study, a Monte Carlo simulation using 2-D and 3-D(square and hexagonal array) model was performed on unidirectional graphite/epoxy and glass/polyester composites. The results simulated by using 3-D hexagonal array model have a good agreement with the experimental data which were tensile strength and failure process of unidirectional composites.