• Title/Summary/Keyword: 3-D FEM

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The optimum geometric design of stators for brush less DC linear motors (브러시없는 직류 선형 모터의 고정자 형상 최적 설계)

  • 최문석;김용일;이상락
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1173-1176
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    • 1995
  • We design and analyze two type stators for brushless DC linear motors by the experiment and the computational analysis. For a U-shape stator, the maximum manetic flux density by the finite element method(FEM) is large than that by the experiment by 1.0~2.2%. The result by the FEM is so accurate that it can be applied to the geometric design for the optimization. To increase the maximum magnetic flux density, we suggest an improved stator and analyze it by the 3-D and 2-D models. The maximum magnetic flux density of the improved stator is large than that of the U-Shape stator by 2.7%. Considering the size of the improved stator and maximum magnetic flux density, we determine that the optimized thickness is 5mm for a given specification.

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The Analysis on Vector Control Characteristics of LIM Using Finite Element Method (FEM을 이용한 선형유도 전동기의 벡터제어 특성 해석)

  • Im, D.H.;Kwon, B.I.;Lee, J.H.;Woo, K.I.;Kim, C.E.
    • Proceedings of the KIEE Conference
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    • 1995.07a
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    • pp.3-5
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    • 1995
  • For a linear induction motor(LIM), the constants of each phase are different due to the structure. In this paper, a vector control analysis method of a LIM taking into consideration its asymmetrical constants are proposed. And, in order to prove the propriety of proposed vector control method and to analyze the dynamic characteristics of LIM's vector control, FEM taking into account of movement and using stator tapped winding is used in the analysis region. So, It is confirmed that the proposed asymetrical constants vector control theory and simulation method of mixing with FEM is appropriate to dynamic characteristics analysis of LIM.

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Integrity Evaluation By IRT Technique And FEM Analysis of Spur Gear (스퍼 기어의 FEM 해석 및 IRT 기법을 적용한 건전성 평가)

  • Roh, Chi-Sung;Jung, Yoon-soo;Lee, Gyung-Il;Kim, Jae-Yeol
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.113-118
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    • 2016
  • As an economic, high quality, and highly reliable gear with low noise and low vibration is demanded, an overall finite element analysis regarding a gear is required. Also, an infrared thermography test, which is a quantitative testing technique, is demanded for safety and longer lifespan of gear products. In order to manufacture a gear product or to determine safety of a gear being used, it is necessary to precisely determine ingredients of a material constituting a gear and detect any internal defect. This study aims to realize a design that minimizes the spur gear displacement with respect to power during its rotation and ensures the spur gear control capacity by using a 3D model and the midasNFX program. This facilitates the assessment of the possibility of cracking by evaluating the stress intensity and focusing on the integrity of the spur gear. We prepare the specimen of the spur gear based on the possibility of cranking as per the result of the structural interpretation from an infrared ray thermal measuring technique. After cooling the spur gear, we perform experiments using thermography and halogen lamps and analyze the temperature data according to the results of the experiment. In the experiment which we use thermography after cooling, we find a rise in the temperature of the room. As a result, the defective part show temperatures lower than their surroundings while the normal parts have temperatures higher than the defective parts. Therefore, it possible to precisely identify defective part owing to its low temperature.

Reliability verification of cutting force experiment by the 3D-FEM analysis from reverse engineering design of milling tool (밀링 공구의 역 공학 설계에서 3D 유한요소 해석을 통한 절삭력 실험의 신뢰성 검증)

  • Jung, Sung-Taek;Wi, Eun-Chan;Kim, Hyun-Jeong;Song, Ki-Hyeok;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.13 no.2
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    • pp.54-59
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    • 2019
  • CNC(Computer Numerical Control) machine tools are being used in various industrial fields such as aircraft and automobiles. The machining conditions used in the mold industry are used, and the simulation and the experiment are compared. The tool used in the experiment was carried out to increase the reliability of the simulation of the cutting machining. The program used in the 3D-FEM (finite element method) was the AdvantEdge and predicted by down-milling. The tool model is used 3D-FEM simulation by using the cutting force, temperature prediction. In this study, we carried out the verification of cutting force by using a 3-axis tool dynamometer (Kistler 9257B) system when machining the plastic mold Steel machining of NAK-80. The cutting force experiment data using on the charge amplifier (5070A) is amplified, and the 3-axis cutting force data are saved as a TDMS file using the Lab-View based program using on NI-PXIe-1062Q. The machining condition 7 was the most similar to the simulation and the experimental results. The material properties of the NAK-80 material and the simulation trends reflected in the reverse design of the tool were derived similarly to the experimental results.

Analysis of a Surface-Mounted Permanent-Magnet Machine with Overhang Structure by Using a Novel Equivalent Magnetic Circuit Model

  • Yeo, Han-Kyeol;Woo, Dong-Kyun;Lim, Dong-Kuk;Ro, Jong-Suk;Jung, Hyun-Kyo
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.1960-1966
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    • 2014
  • The rotor overhang is used to enhance the air-gap flux and improve the power density. Due to the asymmetry in the axial direction caused by the overhang, a time consuming 3D analysis is necessary when designing a motor with overhang. To solve this problem, this paper proposes an equivalent magnetic circuit model (EMCM) which takes account overhang effects without a 3D analysis by using effective air-gap length. The analysis time can be reduced significantly via the proposed EMCM. A reduction in the analysis time is essential for a preliminary design of a motor. In order to verify the proposed model, a 3-D finite-element method (FEM) analysis is adopted. 3-D FEM results confirm the validity of the proposed EMCM.

A PRECISION COLD FORGING OF DIFFERENTIAL SIDE GEAR FOR AUTOMOBILE

  • Noh T.D.;Jung S.H.;Lee Y.S.;Kwon Y.N.;Lee J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.63-66
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    • 2003
  • Forged gears have the obvious advantages with the greater utilisation of raw material and high productivity over the machined gears. The forged bevel gear has been used in differential gear for automotive with a high reliance. On the other hand, the studies have been continued to improve the accuracy and expand the applying areas. In this paper, a whole manufacturing process for forged gear from die design and cold forging to heat-treatment was introduced. The stress and elastic deformation for forging die have been analysed by the 3D-FEM-package. The real elastic deformation of die was measured by the strain-gages. The elastic deformation of die was reached to 1mm, in terms of the present study. The analysed quantitative dimension of die was taken into consideration into the CAD/CAM data for forging die.

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Analysis of Electromagnetic Field Characteristics of 30 KVA Superconducting Generator Using 3D FEM Program (3차원 유한요소 프로그램을 이용한 30 KVA 초전도발전기의 전자장 특성 해석)

  • Lee, Jong-Hyuk;Shin, Pan-Seok;Lee, Jae-Kun;Park, Do-Young
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.250-253
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    • 1998
  • This paper has proposed a method to analyze a 30 KVA superconducting generator using 3-dimensional FEM program. 3 kinds of 3D formulation methods are employed such as scalar potential in core region, reduced scalar potential in air region and T-${\omega}$ formulation in stator coil region. As results of the simulation, various parameters of the generator have been analyzed like air gap flux density, induced voltage, inductance, etc.

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3-Dimensional Finite Element Method Analysis of Blanking Die for Lead Frame (리드프레임의 전단용 금형에 대한 3차원 FEM 해석)

  • Choi, Man-Sung
    • Journal of the Semiconductor & Display Technology
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    • v.10 no.3
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    • pp.61-65
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    • 2011
  • The capabilities of finite elements codes allow now accurate simulations of blanking processes when appropriate materials modelling are used. Over the last decade, numerous numerical studies have focused on the influence of process parameters such as punch-die clearance, tools geometry and friction on blanking force and blank profile. In this study, three dimensional finite element analysis is carried out to design a lead frame blanking die using LS-Dyna3D package. After design of the blanking die, an experiment is also carried out to investigate the characteristics of blanking for nickel alloy Alloy42, a kind of IC lead frame material. In this paper, it has been researched the investigation to examine the influence of process parameters such as clearance and air cylinder pressure on the accuracy of sheared plane. Through the experiment results, it is shown that the quality of sheared plane is less affected by clearance and air cylinder pressure.

A Study for Failure Test and Progressive Failure Analysis on Composite Laminates Mechanical Joint (복합재료 적층판 기계적 체결부 파손시험 및 점진적 파손해석에 대한 연구)

  • Kwon, Jeong-Sik;Kim, Jin-Sung;Yang, Yong-Man;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.1
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    • pp.21-29
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    • 2017
  • In this paper, the total procedure for composite laminate mechanical joint (ASTM D5961 Proc. A, B) from fixture design to test analysis was showed. Composite laminate mechanical joints were analyzed using the FEM(Finite Element Method) and compared to test results. A progressive failure analysis was applied to FEM to analyze the failure behavior of test specimens. Three failure theories - maximum stress, maximum strain, and Tsai-Wu were applied to FEM to predict test failure load. General parameters for composite laminate joints were reviewed and the differences of bearing strength were compared with major parameters.