• Title/Summary/Keyword: 3점 굽힘

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Adaptive Three-Point Bending Controller Through Real-Time Springback Estimation for Beams (실시간 스프링백 예측을 통한 보의 3점굽힘 적응제어기 설계)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.62-68
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    • 2000
  • In order to automate straightening process of deflected beams an adaptive three-point bending controller is studies which estimates and controls springback of beams under three-point bending. An analytical load-deflection model for three-point bending of beams with circular cross sections is derived nondimensionally. In spite of variation of material and process parameters this model can be applied to springback estimation by measuring real-time values of reactive load and deflection of the beam. A hydraulic punch stroke controller is designed to take real-time controls of the permanent deflection of the beam. The validity of the proposed system is verified through experiments.

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Design Improvement of Composite Door Section Impact Beam by Three-Point Bending Analysis (3점 굽힘 하중 해석을 통한 복합재 도어 임팩트 빔 단면형상 설계개선)

  • Ha, Jung-Chan;Oh, Sung Ha;Baek, In-Seok;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.80-87
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    • 2020
  • The currently observed trend in car manufacturing is to increase energy-efficiency by producing lighter cars. This study examines the replacement of particular parts, specifically around the impact beam, with material composites 30% lighter than conventional steel currently used. The shape of the impact beam was determined as the trapezoidal cross-sectional area with central reinforcement, using three-point bending analysis. A prototype was fabricated based on the findings of our study and its performance was evaluated by the three-point bending analysis; 2 ply of aramid applied for its displacement. The performance of the final prototype for the door assembly was evaluated using a side-door strength test, which resulted to measured initial strength of 10.5 KN and intermediate strength of 15.6 KN. This research provides a promising solution for better impact beam manufacturing.

The Effect of the Area Ratio and the Distance Ratio on Bending Stiffness of Two Rectangular Spot-Welded Plates (면적비와 거리비가 점용접된 두 사각평판의 굽힘강성에 미치는 영향)

  • Han, Geun-Jo;Ahn, Sung-Chan;Shim, Jae-Joon;Han, Dong-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.387-392
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    • 2003
  • The mechanical behavior of two rectangular spot-welded plates under bending is investigated in detail. The equivalent thickness of spot-welded plates is introduced in this study and used in explaining the results. The focus of the analysis is to evaluate the effect of spot-welding from the view point of equivalent thickness. The investigation of deflection has been performed as comparing the result from finite element analysis with the measured data of the spot-welded plates for various parameters, such as aspect ratio, area ratio, and distance ratio of spot-welding points. The effect of spot-welding is as large as 62%(at r=1.0) when the area ratio of spot-welding point is just 4.52%.

Progressive Damage Analysis of Plain Weave Fabric CFRP Orthogonal Grid Shell Under Bending Load (굽힘 하중을 받는 평직물 CFRP 직교 격자 쉘의 점진적 손상 해석)

  • Lim, Sung June;Baek, Sang Min;Kim, Min Sung;Park, Min Young;Park, Chan Yik
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.4
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    • pp.256-265
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    • 2019
  • In this paper, the progressive damage of an orthogonal grid shell fabricated with plain weave fabric CFRP under bending load was investigated. The orthogonal grids were cured with the bottom composite shell. Progressive damage analysis of an orthogonal grid shell under bending was performed using nonlinear finite element method with Hashin-Rotem failure criterion and Matzenmiller-Lubliner-Taylor(MLT) model. In addition, the three - point bending test for the structure was carried out and the test results were compared with the analysis results. The comparison results of the strain and displacement agreed well. The damage area estimated by the progressive damage analysis were compared with the visual inspection and ultrasonic non-destructive inspection.

A Study on Bending Behaviors of Laminated Composites using 2D Strain-based Failure Theory (2D 변형률 파손 이론을 이용한 복합재료의 굽힘 거동 해석)

  • Kim, Jin-Sung;Roh, Jin-Ho;Lee, Soo-Yong
    • Journal of Aerospace System Engineering
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    • v.11 no.5
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    • pp.13-19
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    • 2017
  • In this study, the bending analysis of composite laminates using the classical laminated theory is investigated. A piece-wise linear incremental approach is employed to describe the nonlinear mechanical behavior of the composite laminates, and a 2D strain-based interactive failure theory is employed to predict the ultimate flexural loads. The 3-point bending tests are performed for cross-ply and quasi-isotropic laminates. The analysis results with the failure theory are verified by comparing the analysis findings to the experimental outcome.

Effects of specimens dimension on the flexural properties and testing reliability of dental composite resin (치과용 복합레진의 굽힘 특성과 시험 신뢰도에 미치는 시편 크기의 영향)

  • Im, Yong-Woon;Hwang, Seong-sig;Kim, Sa-hak;Lee, Hae-Hyoung
    • Korean Journal of Dental Materials
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    • v.44 no.3
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    • pp.273-280
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    • 2017
  • The aim of the present study was to investigate the effects of specimen dimension on the flexural properties and testing reliability of dental composite resin. The composite resin was prepared experimentally by mixing a resin matrix with silanated micrometer glass filler at 50 vol%. Flexural specimens with various dimension in specimen's width were fabricated by light curing using a split metal mold; $25{\times}2{\times}2mm$, $25{\times}2{\times}4mm$, $25{\times}2{\times}6mm$ in length ${\times}$ height ${\times}$ width. The flexural strength and modulus were determined according to ISO 4049 test protocol at a span length of 20 mm (normal-flexural strength; NFS). Another flexural test was conducted using mini-sized specimens ($12{\times}2{\times}2mm$, $12{\times}2{\times}4mm$, $12{\times}2{\times}6mm$) from the broken specimens at a span length of 10 mm (mini-flexural strength; MFS). Data were analyzed with ANOVA and Duncan's post-hoc test and the test reliability was evaluated by Weibull analysis. Results showed that there are generally no significant difference in flexural strength with the increase in the specimen width in NFS and MFS tests. However, the test reliability of flexural strength based on Weibull analysis was largely changed with the variables in the dimension of width and span length. The flexural modulus of NFS was increased as the dimension of specimens width increased while there was no trend in flexural modulus of MFS test. Overall results recommend that the evaluation of flexural properties and the reliability of dental composite resins should be performed with more than one test method.

Deformation and Fracture Analysis of Honeycomb Sandwich Composites under Bending Loading (굽힘 하중을 받는 하니컴 샌드위치 복합재료의 변형 및 파괴 해석)

  • Kim Hyoung-Gu;Choi Nak-Sam
    • Composites Research
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    • v.18 no.1
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    • pp.30-37
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    • 2005
  • The bending strength characteristics and local deformation behaviors of honeycomb sandwich composites were investigated using three-point bending experiment and finite element simulation with a real model of honeycomb core. Two kinds of cell sizes of honeycomb core, two kinds of skin layer thicknesses, perfect bonding specimen as well as initial delamination specimen were used for analysis of stress and deformation behaviors of honeycomb sandwich beams. Various failure modes such as skin layer yielding, interfacial delamination, core shear deformation and local buckling were considered. Its simulation results were very comparable to the experimental ones. Consequently, cell size of honeycomb core and skin layer thickness had dominant effects on the bending strength and deformation behaviors of honeycomb sandwich composites. Specimens of large core cell size and thin skin layer showed that bending strength decreased by $30\~68\%$.

Strain Energy Release Rate of Carbon/Epoxy Composite Material under Mixed Mode Delamination (혼합모우드 층간분리하에 있는 탄소/에폭시 복합재료의 변형에너지 방출율)

  • Yum, Y.J.;You, H.
    • Composites Research
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    • v.12 no.3
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    • pp.66-74
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    • 1999
  • A modified mixed mode bending test was performed to investigate the mixed mode delamination for carbon/epoxy composite material. Various mixed mode ratios could be produced by changing the applied load position on the loading lever and the bending load position on the specimen. The modified mixed mode bending test was analyzed to obtain strain energy release rates using beam theory, compliance method and finite element method, This results were in good agreement with the experimental result, which confirmed the validity of this test.

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Static and Dynamic Analyses of Bending Problems Using 3-Dimensional 10-Node Equivalent Element (3차원 10절점-상당요소에 의한 굽힘문제의 정적.동적해석)

  • 권영두;윤태혁
    • Computational Structural Engineering
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    • v.10 no.4
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    • pp.117-130
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    • 1997
  • In this paper, a modified 10-node equivalent solid element(MQM10 element), which has smallest degrees of freedom among 3-dimensional solid elements accounting bending deformation as well as extensional and shear deformations of isotropic plates, is proposed. The proposed MQM10 element exhibits stiffer bending stiffness due to the reduction of degrees of freedom from 20-node element or Q11 element. As an effective way to correct the relative stiffness stiffening phenomenon, the modification equation of Gauss sampling points is proposed. The quantity of modification is a function of Poisson's ratio. The effectiveness of MQM10 element is tested by applying it to several examples. It is noted that the results of static and free vibration analysis of isotropic plates using MQM10 elements show a good agreement with those using 20-node element.

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Material Stress Fringe Constant Measurement of Specimen under Pure Bending Load by Use of Photoelastic Phase Shifting Method (광탄성 위상이동법을 이용한 순수굽힘보 시편의 재료 응력 프린지 상수 측정)

  • Liu, Guan Yong;Kim, Myung Soo;Baek, Tae Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1387-1394
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    • 2014
  • In a photoelastic experiment, it is necessary to know the material stress fringe constant of the photoelastic specimen to determine the stresses from the measured isochromatic fringe orders. The material stress fringe constant can be obtained using a simple tension specimen and/or a circular disk under diametric compression. In these methods, there is generally a need to apply numerous loads to the specimen in response to the relationship of the fringe order. Then, the least squares method is used to obtain the material constant. In this paper, the fringe orders that appear on a four-point bending specimen are used to determine the fringe constant. This method requires four photoelastic fringes obtained from a circular polariscope by rotating the analyzer to 0, ${\pi}/4$, ${\pi}/2$, and $3{\pi}/4$ radians. Using the four-point bending specimen to determine the material stress fringe constant has an advantage because measurements can be made at different locations by applying a constant load. The stress fringe constant measured with this method is within the range suggested by the manufacturer of the photoelastic material.