• Journal of the Korea Convergence Society
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• v.2 no.2
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• pp.27-34
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• 2011

This study is making a product for the development of one process worm wheel of making a shape for gear for worm wheel without hobbing manufacturing process. Because of removing a hobbing process, plastic worm wheel for increased productivity and equivalent quality is produced in the result. As the result, this product is selling to Hyundai Mobis, Mando, TRW, KOYO/NSK/Showa(Japan), Delphai(America). The core technology and different strategy are as follows. The technology protection for molding of worm whee is currently patent process "Molding process of helical gear(No. 10-2008-0105908). Further patent procedure for "molding system for positioning decision of inserting boss is currently prepared. As gear molding procedure in hobbing machine without gear machining procedure, most of all, core development technology which is making a gear tooth is main topic. So that, in case of currently developed worm wheel, because core and mold base are not developed in the first procedure, gear is machining in hobbing M/C as the second procedure. In the later, patent for mold base structure will be prepared in this study results.

• Journal of Energy Engineering
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• v.9 no.4
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• pp.342-347
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• 2000

최근 산업계에서 급증하는 전력수요와 부하의 다양화는 전원의 안정도에 악영항을 미치고 있다. 이는 전압강하는 역률 저하 유/무효 전력의 변동을 초래하고 타부하에 영향을 미치게 되므로 이를 효과적으로 보상할 수 있는 종합적인 보상 시스템이 필요하다. 본 논문에서는 이러한 전력보상 시스템중의 하나로서 플라이휠을 장착한 권선형 유도기의 2차 여자방식을 제시한다. 본 시스템은 전동기 2차 여자방식을 이용함으로서 기존의 정지형 보상기에 비하여 인버터의 용량을 기존의 것보다 수배 감소시킬 수 있는 장점이 있으며 히스테리시스 전류제어기를 사용하여 직접 전류제어기를 사용하여 직접전류 제어방식을 이용하므로 기존의 시스템과 비교하여 PI제어기의 게인선정의 어려움을 극복하고 제어 알고리즘을 간략화 할 수 있는 특징을 가지고 있다. 또한 전력을 보상하기 위한 에너지 저장요소로 플라이휠의 관성에너지를 사용함으로서 기존의 배터리 방식의 무정전 전원공급장치를 대신하는 효과를 보인다. 설계된 시스템과 제어방식은 시뮬레시션을 통하여 입증하였다.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1997.04a
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• pp.122-128
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• 1997

초전도체의 임계온도를 높이는 연구들이 수행되어 임계온도가 액체질소의 비등점(77K)보다 높은 산화물 고온 초전도체가 1986년에 발견되었고, 최근에는 $10^4A/cm^2$이상의 임계전류밀도를 갖는 덩어리형 고온 초전도체가 용융공정을 통해 개발되었으며, 산화물 고온 초전도체 $YBa_2 Cu_3 O_{7-y}$은 산소 조성이 7에 가까우며 임계온도가 95K로서 현재 가장 많이 사용되고 있다. 응용 분야로서는 수송분야, 의료분야, 전력분야, 그리고 기초과학분야등이 있고, 향후 상온 초전도체의 출현으로 인한 응용범위의 확대는 획기적일 것으로 예측되어 진다. 이중에 10$^{-8}$이하의 마찰계수를 갖는 초전도 마그네틱 베어링을 플라이휠 같은 에너지 저장장치에 적용시키는 연구가 국내외적으로 진행되고 있다. 여러 선진국에서는 용융공정된 초전도체를 이용하여 실험단계적인 플라이휠의 설계, 제작 및 성능실험을 진행중이거나 완성하였고, 제2단계 목표로서 실용화를 위한 대규모 플라이휠의 설계와 제작에 대한 연구가 진행중이다.

• Korean Journal of Agricultural Science
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• v.20 no.2
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• pp.167-180
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• 1993

Most of small size diesel engines are widely used with the same size and weight flywheel in the levels of 6.0kW and 7.5kW. This study was conducted to obtain basic data which affect the engine performance of the power tiller. The flywheel weight was considered as a major factor in this research. Basically, fuel consumption ratio, motoring loss, torque, vibration and mechanical efficiency of the engine were measured and analyzed on four levels of flywheel weight, 32.2, 29.4, 26.2 and $24.2kg_f$, respectively. Results were obtained as follows: 1. The weights of flywheel were $23.7kg_f$ from design program of JSME and $24.5kg_f$ from ASME and SAE design criteria. Therefore, the flywheel weight of $32.2kg_f$ might be reduced about $8kg_f$ in 7.5kW engine. 2. The rated outputs of 6.0kW and 7.5kW engine were actually 7.43kW and 7.85kW, respectively. When flywheel weight was reduced from $32.2kg_f$ to $24.2kg_f$, outputs were increased from 7.43kW to 7.70kW in 6.0kW engine and from 7.85kW to 8.25kW in 7.5kW engine. 3. When the flywheel weight was reduced from $32.2kg_f$ to $24.2kg_f$, fuel consumption ratio was decreased from 300.8 to 296.8g/kW-hr in 6.0kW engine and also from 313.6 to 312.8g/kW-hr in 7.5 kW engine, respectively. 4. When the flywheel weight was reduced from $32.2kg_f$ to $24.2kg_f$, mechanical efficiency of engine was increased from 76.1% to 76.8% in 6.0kW engine and also from 76.7% to 77.0% in 7.5kW engine, respectively. 5. When the flywheel weight was reduced from $32.2kg_f$ to $24.2kg_f$, vibration was decreased at X-axis and Z-axis in 6.0kW engine, however, slightly increased at Y-axis in 6.0kW engine and at all axes in 7.5kW engine. 6. When the flywheel weight was reduced from $32.2kg_f$ to $24.4kg_f$ motoring loss was decreased from 2.33kW to 1.75kW in 6.0kW engine and also from 2.46kW to 1.84kW in 7.5kW engine.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.7
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• pp.669-677
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• 2009

In general, the pitch momentum biased system that induces inherently nutational motion in roll/yaw plane, has been adapted for geosynchronous communications satellites. This paper discusses the method of roll attitude control using yaw axis momentum management method for a low earth orbit(LEO) satellite which is a pitch momentum biased system equipped with only two reaction wheels. The robustness of wheel momentum management method with PI-controller is investigated comparing with wheel torque control method. The transfer function of roll/yaw axis momentum management system that is useful for attitude controller design is derived. The disturbance effect of roll/yaw axis momentum management system for attitude control is investigated to identify design parameters such as magnitude of momentum bias and to get the insight for controller design. As an example, the PID controller design result of momentum management system for roll/yaw axis control is provided and the simulation results are presented to provide further physical insight into the momentum management system.

• Transactions of the KSME C: Technology and Education
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• v.2 no.1
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• pp.9-13
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• 2014

Nowadays, among several reasons for customers to choose their own cars, NVH performance plays much important role. The concern for the car interior noise is increasing recently, because electric cars and hybrid cars generate less engine noise which was the main noise of traditional cars. According to oversea references, high Lateral Dynamic Stiffness (LDS) of vehicle wheels is described to reduce Structure Bone Noise (SBN) which is being generated while driving cars. However availablet test standards and test results are not enough, in this study the interior noise has been measured after attaching a same tyre to several wheels which has different Lateral Dynamic Stiffness. The test has verified that the interior noise differs depending on Lateral Dynamic Stiffness of wheels. As to this, the reduction of the interior noise can be possible with the optimal design of the wheel.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.6
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• pp.595-602
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• 2016

An automotive wheel bearing is important part that translates rotating motion and bears vehicle weight. Recently, in accordance with the demands for $CO_2$ emission reduction and fuel economy regulation, the requirements for the weight reduction and miniaturization of vehicles has increased. Therefore, life evaluation technology of the bearings has increased in necessity. Since the bearing life is affected by many parameters such as bearing geometry, bearing specifications, and vehicle specifications, it is difficult to predict. In this paper, the bearing life was tested by varying the applied load and rotation speed and comparing them with the basic rating life and modified rating life that were suggested in ISO standards. From the results, it was found that there was a difference between the test life and theoretical life and modified rating life than basic rating life was to be relatively well predicted by test life.

• Transactions of the KSME C: Technology and Education
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• v.5 no.2
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• pp.97-104
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• 2017

In this study, we verify the accurate numerical analysis and simplify the perforated plate of inlet and exhaust duct using porous media for the cost reduction and the efficiency improvement of thermal-fluid analysis to evaluate cooling performance of wheel-loader. The flow loss coefficient of the perforated plate is defined by the experiment result. To define analytically the flow loss coefficient of the perforated plate, we calculate the pressure drop of unit-cell and compare to experiment result. Finally, we compare the heat balance test and the simplified simulation result on the inlet and exhaust duct of wheel-loader. After this study, we verify the applicability of the simplified analysis method on the inlet and exhaust duct of wheel-loader. And, foundation which can carry out effectively the evaluation and improvement for cooling performance of wheel-loader is prepared.

• Korean Journal of Agricultural Science
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• v.20 no.1
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• pp.68-87
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• 1993

Data acquisition system and computer program developed in this study could be well used in engine vibration analysis. The system and program developed were also operated to be able to control measuring interval, number of channels, number of data. The flywheel was specially studied to provide the proper weight with rubber damper for the engine design at low level of vibration. This study was conducted to obtain basic data which affect the engine vibration. The experiment of this study was performed on original weight flywheel, weight-reduced flywheel, weight-reduced and rubber-coated flywheel, weight-reduced and damper-attached flywheel. Avarage of peak value, maximum vibration, power spectrum density based on FFT analysis are major factors of this experiment. Results were obtained as follows : 1. When rubber was inserted in the flywheel rim of which weight was reduced from 32.2kgf to 24.4kgf, maximum vibration of the engine was decreased 48.3% at X axis, 35.5% at Y axis and 34.6% at Z axis in comparison with the flywheel of original weight. 2. When the flywheel of rubber damper was compared with the original flywheel, the average of absolute vibration for rubber damped flywheel was decreased at X, Y, Z axis and especially its decreasing rate was so high at X-axis comparing with the other flywheel, which implied that rubber damper was very useful to reducing the vibration of the engine at X axis. 3. Hysteresis losses of X, Y, Z axis were greatly decreased in the flywheel with rubber damper on rim. 4. Damped oscillation effect on X and Y axis vibration above average peak vibration by the flywheel of rubber damper on rim was larger than those by the other flywheels. 5. Power spectrums of vibration at real and imaginery part were bi-mode type. The vibration frequency of rubber dampered flywheel which weight is decreased was slightly increased as compared with original flywheel.

• Composites Research
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• v.29 no.2
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• pp.73-78
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• 2016

In this paper, The concept of a wheel with carbon fiber composite is to replace the conventional material used for a wheel hub, such as plastic, with a disk-type hub made of carbon fabric and epoxy resin. The impact load from the ground under real conditions was considered; a low-velocity impact test was conducted to evaluate the impact performance of the carbon wheel and compare it with that of a conventional plastic wheel. This study applied a 70 J impact load as a test condition. The impact energy was controlled in the test by adjustment of height and weight of impactor. The use of a carbon disk wheel hub was confirmed to reduce weight and generate an excellent repulsive force at low energy under conditions similar to real driving conditions. The results showed that the maximum load increased proportionally depending on the impact load, but the growth of the maximum load was reduced at a 20 J impact load and tended to decrease at a 45 J impact load. The carbon wheel showed excellent properties ; the level of rebounding was 35.3% and 19.1% of the total impact energy at impact loads of 5 J and 10 J, respectively. On the other hand, the carbon disk wheel rebounded less than 5% of the total energy due to crack generation of the thin carbon hub for impact loads of more than 20 J.