• Title/Summary/Keyword: 화학적 박리

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Position-Dependent Cathode Degradation of Large Scale Membrane Electrode Assembly for Direct Methanol Fuel Cell (직접 메탄올 연료전지용 대면적 막-전극 접합체 공기극의 위치별 열화 현상)

  • Kim, Soo-Kil;Lee, Eun-Sook;Kim, Yi-Young;Kim, Jang-Mi;Joh, Han-Ik;Ha, Heung-Yong
    • Journal of the Korean Electrochemical Society
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    • v.12 no.2
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    • pp.148-154
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    • 2009
  • With respect to the durability of large scale ($150cm^2$) membrane electrode assembly (MEA) of direct methanol fuel cell (DMFC), degradation phenomena at cathode is monitored and analyzed according to the position on the cathode surface. After constant current mode operation of large scale MEA for 500 hr, the MEA is divided into three parts along the cathode channel; (close to) inlet, middle, and (close to) outlet. The performance of each MEA is tested and it is revealed that the MEA from the cathode outlet of large MEA shows the worst performance. This is due to the catalyst degradation and GDL delamination caused by flooding at cathode outlet of large MEA during the 500 hr operation. Particularly on the catalyst degradation, the loss of electrochemically active surface area (ECSA) of catalyst gets worse along the cathode channel from inlet to outlet, of which the reason is believed to be loss of catalysts by dissolution and migration rather than their agglomeration. The extent of loss in the performance and catalyst degradation has strong relation to the cathode flooding and it is required to develop proper water management techniques and separator channel design to control the flooding.

The effect on corrosion resistance of actuator system plated with Cr+6 free chemical conversion solution for ocean plant. (내해수용 Actuator system의 내식성에 미치는 Cr+6 free 화성피막 용액적용 효과)

  • Park, Jeong-Hwan;Kim, Tae-Won;Jo, Dae-Hyeong;Kim, Jeong-Su;Han, Su-Min;Jeong, Dae-Hui;Jeon, Gyu-Seong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.105-105
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    • 2017
  • actuator system은 조선, 제철, 석유화학 및 중공업 등 다양한 분야에서 각종 유량 및 공기압 등을 제어하는 밸브에 필수적으로 사용되는 핵심 부픔이다. 최근 유정 개발 등 해양구조물 설치 조절이 복잡화 되면서 본 부품이 해양산업에 사용되는 빈도가 증가하고 있다. 이 경우 본 부품이 염분이 많은 바닷물 또는 주변 환경에 직접 노출되기 때문에 내식성이 매우 엄격하게 관리되고 있다. 본 부품에 부식이 발생할 경우 control system의 작동을 지배하는 구성 품에 부식이 발생하여 actuator로서 기능을 상실하여 오동작이나 설비 가동이 중단되는 사례가 빈번하다. 현재 본 부품의 내식성 향상을 위해서는 금속기 표면에 페인트를 사용하는 방법이 가장 널리 사용되고 있는 방법이다. 이 경우 금속 표면과 도장 면과의 사이에 기포발생이나 이물질 유입 등으로 인한 밀착성이 감소되거나 blister 등으로 인하여 도장 코팅 면이 박리되는 사례가 빈번하다. 이를 방지하기 위해서 최근 고 밀착성 내식용 도장 방법을 적용하고 있으나, 이 방법으로 도장한 부품의 표면에 충격 등으로 인한 결함이 발생할 경우 pitting corrosion 등 급격한 부식이 발생하여 이에 대한 근본족인 대책 수립이 절실한 실정이다. 본 연구에서는 근본적으로 금속기 표면과 밀착성이 우수한 화성피막 용액을 이용하여 희생양극에 의한 내식성을 확보하고, 다양한 용도에 적합한 색상 도료를 화성피말 위에 적용하여 화성피막 층의 보호 및 actuator의 목적에 맞는 도장을 하였다. 희생 양극효과를 극대화 할 수 있는 최적 화성피막 층은 $15{\mu}m$이며 이때 1,000시간 이상의 내식성을 확보하였다. 이 경우 이론적인 내식 수명은 2년으로 추정할 수 있었다.

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A Study on Performance Evaluation of New Asphalt Surface Reinforcement Method (ASRM) for Preventive Maintenance (예방적 유지보수를 위한 아스팔트 표면강화공법의 실내 성능 평가)

  • Kim, Kyungnam;Jo, Shin Haeng;Kim, Nakseok;Lee, Doosung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.2
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    • pp.311-317
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    • 2018
  • The new asphalt surface reinforcement method (ASRM) is one of the preventive maintenance methods in asphalt concrete pavements. The adhesion performance of new ASRM satisfied the standard of non-slip pavement and bridge waterproofing materials. As a results of durability tests (as wheel load, rolling bottle and UV resistance test), the new ASRM showed sufficient resistance to traffic and environmental loads. The waterproof and chemical resistance tests of new ASRM were conducted to evaluate whether the pavement could be protected from water and chemicals and the performances of new ASRM were satisfactory. Furthermore, the new ASRM demonstrated some rejuvenation effects due to its toughness increases in recycled asphalt concrete mixture by 5% compared to the conventional hot mix asphalt mixture using reclaimed asphalt pavement. In conclusion, the new ASRM was evaluated to protect the asphalt concrete pavement and increase the lifetime.

Evaluation of Slope Stability and Deterioration Degree for Bangudae Petroglyphs in Ulsan, Korea (울산 반구대암각화의 손상도 및 사면안정성 평가)

  • Lee, Chan-Hee;Chun, Yu-Gun;Jo, Young-Hoon;Suh, Man-Cheol
    • Journal of Conservation Science
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    • v.28 no.2
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    • pp.153-164
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    • 2012
  • The major petroglyphs of Bangudae site were composed mainly of hornfelsed shale. Surface of the rock was formed weathering layer (average porosity 25%) that discriminated mineral and chemical composition against fresh rock (average porosity 0.4%). The lost area of major petroglyphs in the past up images carved to the present was calculated about 23.8%. And occurrence area of exfoliation indicated 1.2% of the whole petroglyphs. As a result of the chromaticity analysis, color of the major petroglyphs was changed brighter and yellower than fresh rock by chemical and biological weathering factors. Average ultrasonic velocity of petroglyphs was measured 2,865m/s. This result indicated that ultrasonic velocity decreased especially bottom of petroglyphs than measured result in 2003 year. The results of the evaluation for slope stability, it identified the possibility of toppling, planar and wedge failure in host rock. The 3D image analysis and modeling data of the cavern obtained for structural reinforcement.

Fluoro-illite/polypropylene Composite Fiber Formation and Their Thermal and Mechanical Properties (불소화 일라이트/폴리프로필렌 복합섬유 형성 및 열 및 기계적 특성)

  • Jeong, Euigyung;Lee, Young-Seak
    • Applied Chemistry for Engineering
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    • v.22 no.5
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    • pp.467-472
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    • 2011
  • This study investigated illite/polypropylene (PP) composite filament formation via melt-spinning and evaluated their physical properties to prepare functional fibers using natural materials. When composite filaments were formed, the composite filaments exhibited smaller fiber diameters compared to that of neat PP filament because of the lubricant effect of illite induced by its layered structure. Moreover, fluorination effect increased interfacial affinity and dispersion in the polymer, resulting in smaller diameter of fluorinated illite/PP composite filament, which was 2/3 of the neat PP filament diameter. Addition of raw and fluorinated illite improved thermal stability of illite/PP composite filament. Raw illite/PP composite filament cannot be used for a practical application, because it broke during drawing process, whereas the fluorinated illite/PP composite filament can be used for a practical application, because it exhibited similar tensile strength of the neat PP filament and 50% increased modulus. Even with improved illite/PP interfacial affinity and illite dispersion in the polymer, illite/PP composite filament formed microcomposite, because non-expandable illite had strongly bound layers, resulting in only a little illite exfoliation and PP intercalation into illite.

Investigating the Effect of Photoinitiator Types and Contents on the Photocuring Behavior of Photocurable Inks and Their Applications for Etching Resist Inks (광개시제 종류 및 함량에 따른 광경화형 잉크의 광경화 특성과 인쇄회로기판용 에칭 레지스트 소재로의 적용성 연구)

  • Bo-Young Kim;Subin Jo;Gwajeong Jeong;Seong Dae Park;Jihoon Kim;Eui-Keun Choi;Myong Jae Yoo;Hyunseung Yang
    • Applied Chemistry for Engineering
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    • v.34 no.4
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    • pp.444-449
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    • 2023
  • As electronic devices become smaller and more integrated, the demand for manufacturing thin, flexible printed circuit boards (FPCBs) has increased. Although FPCBs are conventionally manufactured by a photolithography method using dry film resist, this process is complicated, and the mask is specifically designed to obtain the precision of the desired circuit line width. In this regard, manufacturing FPCBs with fine patterns through the direct printing method of photocurable inks has gained growing attention. Since the manufacturing process of FPCBs is based on the direct printing method that includes etching and stripping processes utilizing acid and basic chemicals, controlling the adhesion strength, the etching resistance, and the strippability of photocured inks has drawn a lot of attention for the fabrication of fine patterns through photocurable inks. In this study, acrylic ink with various types and contents of the photoinitiator was prepared, and the curing behavior was analyzed. Also, the adhesion strength, etching resistance, and strippability were analyzed to evaluate the applicability of developed photocurable etching resist inks.

Synthesis of Pressure-sensitive Acrylic Adhesives with Photoreactive Groups and Their Application to Semiconductor Dicing Tapes (광 반응성기를 갖는 아크릴 점착제의 합성과 반도체 다이싱 테이프로의 적용 연구)

  • Hee-Woong Park;Nam-Gyu Jang;Kiok Kwon;Seunghan Shin
    • Applied Chemistry for Engineering
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    • v.34 no.5
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    • pp.522-528
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    • 2023
  • In this work, adhesive tapes were prepared for the dicing process in semiconductor manufacturing. Compounds with different numbers of photoreactive groups (f = 1 to 3) were synthesized and incorporated into acrylic copolymers to formulate UV-curable acrylic adhesives. Structural confirmation of the synthesized photoreactive compounds (f = 2 or 3) was performed using nuclear magnetic resonance (NMR) spectroscopy. The introduction of the photoreactive compounds into the acrylic adhesive was accomplished by urethane reactions, and the successful synthesis of the UV-curable acrylic adhesive was verified by Fourier transform infrared (FT-IR) measurements. To evaluate the performance of the adhesive, the peel strength was evaluated before and after UV irradiation using a silicon wafer as a substrate. The adhesive exhibited high peel strength (~2000 gf/25 mm) before UV exposure, which was significantly reduced (~5 gf/25 mm) after UV exposure. Interestingly, the adhesive containing multifunctional photoreactive compounds showed the most significant reduction in peel strength. In addition, surface residue measurements by field emission scanning electron microscopy (FE-SEM) showed minimal surface residue (~0.2%) after UV exposure. Overall, these results contribute to the understanding of the behavior of UV-curable acrylic adhesives and pave the way for potential applications in semiconductor manufacturing processes.

Study on Binders for Preparing Antistatic Films of PEDOT/PSS (대전방지 PEDOT/PSS 필름 제조를 위한 바인더에 관한 연구)

  • Kim, Seok Jun;Park, Wan-Su;Hwang, Jung Seok;Pak, Na Young;Choi, Young Ju;Chung, Dae-won
    • Applied Chemistry for Engineering
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    • v.26 no.4
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    • pp.458-462
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    • 2015
  • It is essential to employ a binder to prepare transparent films from conductive polymer such as poly(3,4-ethylenedioxythiophene)-poly(styrene sulfonate) (PEDOT/PSS). In this paper, poly(vinyl alcohol) (PVA), poly(vinyl pyrrolidone) (PVP), and PSS were selected as a binder, and their effects were investigated. The formation of the film was found to be primarily dependent on the surface tension of coating solution including PEDOT/PSS and a binder. When PSS was used as a binder, the film was not formed. In case of using PVP, it was easily peeled off from the substrate. However, when using the PVA or the mixtures of PVA and PSS or PVA and PVP as a binder, films with good transparency and uniform surface resistances were produced. Based on adhesion and long-term stability tests, we concluded that the mixture of PVA and PSS is the best binder for preparing antistatic films of PEDOT/PSS.

Surface Treatment of IHX Materials for VHTR (원자력 중간열교환기 열수송계 소재의 표면처리)

  • Lee, Byeong-U;Lee, Myeong-Hun;Bang, Gwang-Hyeon
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.35-50
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    • 2012
  • $900^{\circ}C$이상 초고온 He-gas 분위기 또는 용융불화염 (molten salts, FLINAK) 환경에서 사용될 VHTR(Very High Temperature Reactor)의 IHX(Intermediate heat exchanger)용 열수송 구조재료로 가장 가능성이 높은 합금인 Inconel 617 및 Hastelloy X 상에 습식화학적, 물리적기상합성법(Vacuum arc-plasma과 RF magnetron sputtering) 및 pack cementation에 의한 표면개질 및 마이크로 초내열(refractory ceramics) 코팅층(TiN, TiCN, TiAlN, $Al_2O_3$, $TiO_2$)을 형성시켰다. 고온 장기사용 시 문제가 될 수 있는 고온에서의 조직변화, 미세구조와 상(phase)형성, 고온 부식 및 그에 따른 마모(wear resistance) 손상 등 이들 소재의 내열, 내식 및 내마모 물성을 개선하는 연구를 수행하였다. TiAlN 박막의 경우 공기분위기에서 N이 분해되나 치밀한 산화물($TiO_2/Al_2O_3$ layer)을 형성하여 내식성 있는 보호피막을 형성함으로 기판과의 열팽창 계수로 인한 박리가 발생하지 않아 보호피막으로 적합하였다. Pack cementation법에 의한 aluminiding(Al-Ni합금)도 He 및 공기분위기에서 고온물성의 저하를 가져오는 $Cr_2O_3$의 생성을 충분히 억제하고 있었으며 He 및 air 분위기에서 사용이 가능한 박막으로 여겨진다. 내열 및 내식성에 대한 실험을 종합한 결과, 공기분위기에서 사용할 수 없는 박막은 He-gas 및 FLINAK(LiF-NaF-KF) 용융염 분위기에서도 사용할 수 없었으며, He-gas, FLINAK 및 air 분위기에서 모두 사용이 가능한 박막으로는 Inconel 617에서는 $(TiO_2-)Al_2O_3$, TiAlN 및 Al-Ni이었고 Hastelloy에서는 Al-Ni 및 $Al_2O_3$가 가장 적당하였다.

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Interpretation of Provenance and Transportation Process for Bakseok of Geunjeongjeon Hall in Gyeongbokgung Palace, Korea (경복궁 근정전 박석의 산지와 운송과정 해석)

  • Choie, Myoungju;Lee, Chan Hee;Jo, Young Hoon
    • The Journal of the Petrological Society of Korea
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    • v.24 no.3
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    • pp.181-191
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    • 2015
  • The Bakseok of Geunjeongjeon Hall in Gyeongbokgung Palace is platy floor stone acting as drainage, protected glaring and sliding. The Bakseoks were composed of anisotropic medium-grained biotite granite with a weak myrmekitic texture. Interpretation of transportation process for the Bakseok and original granite provenance trace of and analyze of identity based on ancient writings and detail field survey. As a result, the very similar granite with the Bakseok in lithology, composition mineral, texture and geochemical characteristics was found around Mt. Nakgasan in the Seokmodo Island. There were interpreted stonework process of the Bakseok used exfoliation granite dome with physical weathering properties in Seokmodo Island, to get platy stone economically stonework at the state level as a minimized on burden of supply and men power.