• Korean Chemical Engineering Research
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• v.45 no.3
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• pp.234-241
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• 2007

To achieve safe operation and to improve economics it is imperative to monitor and analyse demand and supply of utilities and to meet utility needs in time. The main objective of motor/turbine processes is to manipulate steam and electricity balances in utility plants. The optimal operation of motor/turbine processes is by far the most important to improve economics in the utility plant. In order to analyse motor/turbine processes, we need steady state models for steam generation equipments and steam distribution devices as well as turbine generators. In addition heuristics concerning various operational situations are required. The motor/turbine optimal operation system is based on utility models and operational knowledgebase and provides optimal operating conditions when the amount of steam demand from various steam headers is changed frequently. The optimal operation system also produces optimal selection of driving devices for utility pumps to reduce operating cost.

• Journal of the Korean Institute of Gas
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• v.3 no.1
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• pp.41-47
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• 1999

Recently, HAZOP has been used as one of the most effective way of qualitative risk assessment for plant industries. However, this technique requires much man labor to be successfully performed. This fact enables the adequate HAZOP worksheet program to help speeding up the procedure and managing the data of analysis. Based on the experience of HAZOP carrying out, the authors focused the purpose of this study on developing a useful and comfortable HAZOP worksheet program. The unique characteristics of developed program are the menu window expressed in common steps of HAZOP, versatile edit functions, and search menu for investigating the scenario data. The tendency analysis for existing HAZOP results was performed to validate the usefulness of the developed program.

• Journal of the Korean Society of Safety
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• v.11 no.4
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• pp.135-142
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• 1996

Prolonged in-plant personnel exposure to high noise levels results in permant hearing damage. There are no way to correct this hearing damage by treatment or use of hearing aids. Therefore, every employer is responsible for providing a workplace free of such hazards as excessive noise. This study was carried out to evalute and predict a given noise environment based on specific limit as the noise guarantee for a newly-founded petrochemical plant. The maximum total sound level should not exceed 85dBA in the work area, except where the area is defined as a restricted area and 70dBA at the plant boundary. Prediction of the noise levels within the plant area for a newly-founded petrochemical plant was achieved by dividing all plant area into 20m$\times$20m regular grid spaces and noise level inside the area or unit that in-plant personel exposure to high noise levels was estimated computed into 5m$\times$5m regular grid spaces. The noise level at the grid point that was propagated from each of the noise sources(equipments) computed using the methematical formula was defined as follows : $SPL_2$=$SPL_1-20log{\frac{r_2}{r_1}}$(dB) where $SPL_1$ =sound pressure level at distance $r_1$ from the source $SPL_2$=sound pressure level at distance $r_2$ from the source As a result, the equipments exceeded noise limit or irritaring noise levels were identified on the specific grid coordinates. As for equipments in the area that show high noise levels, appropriate counter-measures for noise control (by barriers, enclosure, silencers, or the change of equipments, for example) should be reviewed. Methods for identifying sources of noise applied in this study should be the model for prediction of the noise levels for any newly-founded plant.

• Resources Recycling
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• v.1 no.1
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• pp.44-50
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• 1992

The $\alpha$-FeOOH powders were prepared by allkaline and acidic method on the small scale plant from the waste pickling liquor of iron. $\alpha$-FeOOH, $\alpha-Fe_2O_3$, $Fe_3O_4$ and ${\gamma}-Fe_2O_3$ powders were examined by TEM, SEM, TG-DTA, X-ray diffraction, VSM and chemical analysis. The results obtained from the experiment could be summerized as follows : the reaction time for the preparation of $\alpha$-FeOOH was observed to be smaller in the case of alkaline method and the products was acicular with the size of about $0.5\mu\textrm{m}$. The color of $\alpha-FeOOH and $\alpha-Fe_2O_3$was lovely yellow and red, respectively. The magnetic properties of $Fe_3O_4$ obtained by the reduction of $\alpha-Fe_2O_3$in the $H_2$ atomosphere at $370^{\circ}C$ for 1 hour showed 367(Oe) and 82.7(emu/g).

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.46 no.5
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• pp.9-18
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• 2014

London Convention on the prevention of marine pollution by dumping of wastes and other matter prohibits the deliberate disposal of paper mill sludges at sea. In order to explore the alternative plan on the prohibition of sludge disposal at sea, the biodegradable seedling pot was developed by mixing the sludge with old newspaper (ONP) in appropriate mixing ratios. The C/N ratio of the mixed sludge was below 20, leading to rapid deterioration of the organic matters composing the seedling pot. The increased ONP contents in the seedling pot resulted in the increase of pot thickness and thereafter in the decrease of pot density. Cellulose fibers in ONP promoted water absorption of the pot but AKD addition helped the seedling pot to repel water during raising seedling. Breaking length and burst strength of the seedling pot were improved by addition of wet strength additives but air permeability was a little diminished. Biodegradable rate of the seedling pot in a soil was accelerated by the attack of soil microbes at the beginning, and finally the pot was completely degraded in 150 days in a soil.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.2
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• pp.143-148
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• 2011

Corrosion at the top of a distillation column is a common problem in refineries and chemical plants. In particular, severe damage has been inflicted in refineries by corrosive materials such as hydrogen sulfide and chlorine. Therefore, the mechanism of the corrosion occurring at the top of a distillation column has been analyzed, and a model for forecasting the corrosion rate has been developed. Four major materials were selected for modeling: $H_2S$, $CO_2$, $H^+$ and $Cl^-$. These were selected by taking into consideration their effect on the corrosion rate. Studies on the transport phenomenon and reaction engineering for this model were carried out, and the reliability of the model was verified on the basis of the data measured at a real refinery.

• Smart Media Journal
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• v.8 no.3
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• pp.95-103
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• 2019

The global manufacturing industry has reached the limit to growth due to a long-term recession, the rise of labor cost and raw material. As a solution to these difficulties, we promote the 4th Industry Revolution based on ICT and sensor technology. Following this trend, this paper proposes the design of a model using manufacturing data in the protection film process for smart manufacturing innovation. In the protective film process, the manufacturing data of temperature, pressure, humidity, and motion and thermal image are acquired by various sensors for the raw material blending, stirring, extrusion, and inspection processes. While the acquired manufacturing data is stored in mass storage, A.I. platform provides time-series image analysis and its visualization.

• Journal of the Korean Society of Safety
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• v.34 no.3
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• pp.57-64
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• 2019

Lack of incident reporting culture has been pointed out as a potential risk factor across industries. Consequently, comprehensive understanding of the factors affecting the willingness to report (WTR) is necessary. However, our knowledge on the related studies are not enough to date and even most parts of the existing studies have focused on patient safety, which makes it difficult to universally apply the factors to all industries. Therefore, this study aimed to identify WTR factors in chemical plants and evaluate the influence degree of the factors. To do this, 45 candidate factors were summarized throughout the previous studies and surveying plant safety staff. A questionnaire survey was conducted for 614 all employees from 9 chemical plants which belong to one company, and finally 32 WTR factors were identified throughout 520 responses. Of these, 19 factors were consistent with the previous studies and 13 factors were newly identified. The most influential factor was 'Views on the necessity of incident reporting', and 'Reporting practice by outcome severity', 'Fear of vilification, conflicts, blame, or sanctions' were followed. This result not only suggests various WTR factors suitable for chemical plants, but also shows need to derive specific factors that are appropriate to each industry. An empirical study could be expected to increase incident reporting by using these factors and verify its effectiveness on injury rate.

• Membrane Journal
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• v.32 no.2
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• pp.83-90
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• 2022

Wastewater from refineries and petroleum plant lead to severe environmental pollution. There are various existing processes applied for oily water treatment, but membrane-based technology is one of the most efficient methods. Polymeric membranes prepared from organic materials for the separation of oil in water often face chronic problem of membrane fouling. Inorganic membranes are considered to be more efficient due to longer lifetime than organic membranes. Zeolite membranes have better chemical stability and long-term recyclability. The presence of hydrophilicity enhances the water flux of membrane. Ceramic membranes prepared from zeolites are another efficient class of inorganic membranes applied for oil water separation. This review is focused on oily wastewater separation based on zeolite membrane which classified into two categories, i) neat zeolite and ii) zeolite composites with other materials.

• Journal of Internet of Things and Convergence
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• v.8 no.2
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• pp.7-12
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• 2022

The main cause of cable accidents is the accelerated deterioration of the cable itself or internal and external electrical, mechanical, chemical, thermal, moisture intrusion, etc., which reduces insulation performance and causes insulation breakdown, leading to cable accidents. Insulation deterioration can occur even when there is no change in the appearance of the cable, so there is a difficulty in preventing cable accidents due to insulation deterioration. Since cable accidents can occur in areas with poor insulation due to the effects of overvoltage and overcurrent, it is necessary to comprehensively analyze transformers and circuit breakers, and ground faults caused by phase-to-phase imbalance. Ground fault accidents due to insulation breakdown of cables can occur due to defects in the cable itself and poor cable construction, as well as operational influences, arcs during operation of electrical equipment (switchers, circuit breakers, etc.). analysis is needed. This study intends to examine the causes of cable accidents through analysis of cable accidents that occurred in a manufacturing factory.