• Plant Journal
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• v.17 no.2
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• pp.48-53
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• 2021

In the case of a 900 MW combined cycle power plant, most of the load on the site is a rotating device and is operated at a low power factor, and the power factor decrease increases the reactive power, which causes the efficiency of the device to be consumed and unnecessary unnecessary power consumption. This study intends to present the results by installing and operating a reactive power compensation device that absorbs and removes reactive power, which is a solution to this problem, on a 6.9 kV on-board bus. As a result of application of this system, first, it was confirmed that the power factor of the rotating machine was improved to 0.22 and the load power in the house was reduced by 1.4%, and the thermal efficiency of the generator was increased by 0.1% and the power generation power by 810 kW. Next, it was confirmed that the cost of construction and operation can be reduced in the future due to economic feasibility, with a decrease of 200 million won/year in electricity loss compared to 1.5 billion won in investment, an increase of 1 billion won/year in sales, and a one-year capital recovery period.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2015.05a
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• pp.164-165
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• 2015

보일러 및 압력 용기용 강판으로 사용되는 SB410은 고 항복 강도 및 좋은 용접성의 특성을 가진 재질로서 주로 고압력, 내열성 및 내식성이 필요한 석유플랜트, 액화물 저장 탱크, 화력 발전 보일러 등의 제조에 주로 사용되어지는 탄소 강재이다. 그러나, 최근에는 조선소, 해양 플랜트, 석유화학 플랜트 등 사용환경에 따른 관련 분야에서의 내식성 요구치가 높아지고 있다. 이와 관련하여 현재 보편적으로 사용되어지는 Marin paint coating을 적용한 SB410 강재의 경우에도 사용환경의 가혹화가 증가됨에 따라 요구되는 내식성에 비하여 불량 현상이 증가하는 추세이며 해당 분야에서 본 재질의 표면처리 개선에 대한 연구 개발이 진행되고 있다. 본 연구에서는 Teflon(PTFE) synthetic coating solution을 이용한 SB410 소재 상의 표면처리 공정 최적화를 수행하였으며, 상기 표면처리에 대한 내식성을 검토하기 위하여 Marin paint coating sample, Teflon(PTFE) synthetic coating sample들에 대한 갈바닉 부식 분석 비교를 통하여 내식성에 대한 비교 검증을 수행하였다.

• Plant Journal
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• v.17 no.2
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• pp.32-41
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• 2021

Recently, air environmental issues such as fine dust have rapidly emerged as national issues, and intensive environmental regulations are being applied to coal-fired power plants. This study introduces the case of improving the performance of desulfurization facilities for removing sulfur oxides and dust, which are the main air pollutant emitters of coal-fired power plants, and conducted four case studies to improve the performance of 1,000 MW power plants currently in operation and carried out construction. Liquid ratio was increased by remodeling the absorption tower of desulfurization facilities, and vaporization reaction was promoted by increasing the flow rate of oxidized air. In addition, the gas heater leakage rate was improved to improve the efficiency of final desulfurization facilities. It is expected that performance improvement work considering harmony with existing facilities will satisfy the regulations(25ppm of sulfur oxides, 5mg/Sm³) that will be applied from 2023, and can be referred to other thermal power plants for review and application.

• Plant Journal
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• v.11 no.3
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• pp.46-52
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• 2015

200MWe 순환유동층보일러인 A화력발전소는 정부정책에 의해 국내 무연탄만을 연료로 배정받아 운영되었다. 하지만 무연탄에 대한 민간수요 증가에 따른 정부의 정책변경에 따라 유 무연탄 혼탄을 2000년대 후반부터 시행하고 있다. 하지만 기동시 석탄 투입온도는 여전히 무연탄 전소시의 기준온도인 $600^{\circ}C$에 석탄을 투입하고 있는 실정이라 기동시간 지연의 한 원인으로 작용하고 있고 기동 중 소요되는 경유의 과다소비라는 고질적인 문제점을 안고 있다. 이에 본 연구에서는 A화력에서 사용되는 석탄에 대한 공업분석과 원소분석을 통하여 비교적 휘발분이 많고 반응성이 좋은 러시아산 유연탄(Suek) 연소에 따른 경유에서 석탄으로의 연료교체시 경제적인 시점을 예측하였다. 실험결과 러시아산 유연탄 (Suek) 연소시 투입가능온도는 연소전환율이 90%이상이 되는 연소최대온도($426^{\circ}C$)가 기술적, 경제적으로 가장 적합한 것으로 예상하였다.

• Plant Journal
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• v.10 no.1
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• pp.47-53
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• 2014

The national capacity of electricity of Korea was 81,737 MW and the peak demand was renewed by the record of 71,230 MW in 2012 which has been increasing since the first lighting ceremony had taken place in the Royal Palace(Kyung-Bok Goong) in 1887. Aa the counteract on the rapid increasing of the demand, Korean government is constructing and operating the high capacity nuclear and thermal power plants, however, the operating reserve on weekdays is small while those of weekends are more than 40% of capacity, so they are providing the pumped-storage power plants with the surplus electricity during weekends and operating the power plants which cost higher production price and located in the capital area with WSS (Weekly Start and Stop) mode including the Seoul Thermal Power Plant. Since the Seoul Thermal Power Plant is spending huge amount of expenses for more than 30 times of the WSS annually due to the high production cost even though it is in Seoul, the core of the demand, I chose the power plant unit #5 which was on the grid in 1969 for the case to confirm reducing 23% of the warm start-up time by applying the "Start-up time management program", and that reducing 35% of the water temperature increasing time by accelerate the increasing rate of the inlet temperature of the water circulating pump.

• Proceedings of the KIEE Conference
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• 2008.04a
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• pp.223-224
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• 2008

초초임계압 화력발전 제어계통 설계와 관련하여 보일러 제어시스템의 기본 요건인 제어전략을 구현하기 위해 현재 표준화력 500MW 제어시스템과 제어로직을 기반으로 1000MW급에서 필요로 하는 새로운 구조의 제어에 요구되는 제어전략에 대해 각종 제어 운전 모드의 구성과 각 운전 모드에서의 제어전략을 개발하고 있다. 최신제어시스템에서 중요하게 취급되는 자동 플랜트 제어(Automatic Plant Control, APE)의 각종 제어전략 구성에 중점을 두고 있으며 Unit Master Control, Boiler Master Control, Turbine blaster Control, Throttle Pressure Control, Fuel/Air Master Control, Forced Draft Fan Control, Induced Draft Fan Control, Primary Air Fan, Feed Water Master Control, Super Heater/Reheater Steam Temp Control 등의 제어전략을 논하고, 실제 프로세스 응단특성 파악을 위해 국내 신규발전소를 방문하여 수집한 프로세스 응답시험 결과와 특성을 분석하고 USC에 적용하기위한 보일러 제어전략에 대해 논하고자 한다.

• Proceedings of the KIEE Conference
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• 2008.07a
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• pp.1669-1670
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• 2008

발전소를 포함한 플랜트 공정 제어로직 설계에서 제어대상인 공정의 특성을 파악하는 일이 중요한 출발점이라고 할 수 있다. 이 논문에는 국내 가동 중인 500MW 석탄화력발전소의 보일러 제어시스템을 교체할 목적으로 우선 현재의 제어로직을 분석한 내용을 기술한 것이다. 대상 발전소의 보일러는 관류형 초임계압 형식으로서 1990년대 초부터 건설되기 시작한 국내 표준모델 중 하나이다. 표준관류보일러의 일반특성과 제어원리에 대하여 고찰한 내용을 먼저 기술하였으며, 효과적인 제어목표를 달성하기 위해 보일러 특성을 제어로직에 반영한 증기압력제어, 급수유량제어 제어알고리듬을 차례로 기술하였다. 여기에 근거 자료 또는 참고자료로 사용된 그래프 등은 고찰대상인 실제 발전소에서 수집하였다.

• Plant Journal
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• v.16 no.4
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• pp.26-32
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• 2020

The performance monitoring system in the power plant should have the capability to estimate power generation efficiency accurately. Several power generation efficiency models have been proposed for the combined heat and power (CHP) plant which produces both electricity and process steam(or heating energy, hereinafter expressed by process steam only). However, most of the models are not sufficiently accurate due to the wrong evaluation of the process steam value. The study suggests Electricity Conversion Efficiency (ECE) model with determination of the heat rate of process steam using operational data. The suggested method is applied to the design data and the resulted trajectory curve of power generation efficiency meets the data closely with R2 99.91%. This result confirms that ECE model with determination of the model coefficient using the operational data estimate the efficiency so accurately that can be used for performance monitoring of CHP plant.

• Plant Journal
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• v.15 no.4
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• pp.30-35
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• 2019

To meet both increasing social demand for reduction of fine dust and the strengthened air pollutant emission standards, this paper indicated performance enhancement of FGD with structural constraints in 500 MW coal fired thermal power plant's. Through modifying internal facilities for flue gases to make swirl in the absorption tower, it made turbulence and increased the efficiency of material transfer, the reaction area and time with the limestone slurry. Therefore, it could reduce dust and enhance the performance of collecting the SO₂. As a result, desulfurization efficiency was improved from 91.61% to 98.43% and dust removal efficiency was improved from 77.4% to 87.08%. Emission density is 7.85 ppm of SO₂ and 4.67 mg/㎥ of dust. This is a level that satisfies emission limit of 25 ppm of SO₂ and 5 mg/㎥ of dust which are the air pollutant emission standards of 2023. The performance enhancement method of this study is expected to be effectively applied to other coal-fired power plants with similar constraints.

• Plant Journal
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• v.10 no.4
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• pp.24-28
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• 2014

During this study, number of fan by ambient air temperature that condenser pressure satisfies steam turbine exhaust pressure condition with intervals of $3^{\circ}C$ within the 150 MW thermal power plant site temperature range of $-17.1^{\circ}C$ to $36.7^{\circ}C$ was reviewed. An air cooled condenser changes its operating pressure influenced by cooling air circulation amount by atmospheric temperature and number of fan. For stable power plant operation, these were confirmed to maximize a quantity of air-cooled condenser fans at above or equal from design ambient temperature and to reduce an amount of circulating air to an air cooled condenser by depending on a quantity of fan considering exhaust pressure operation condition of a steam turbine at below design ambient temperature.