• Title/Summary/Keyword: 피로 손상도 평가

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터빈디스크합금 Waspaloy의 점소성변형거동 해석

  • 박노광;염종택;김인수
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.04a
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    • pp.35-35
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    • 2000
  • 터빈의 핵심구동부품은 손상이 누적되어 파괴에 이를 경우 치명적인 결과를 야기할 수 있기 때문에, 부품사용조건에서의 소성변형과 이에 따른 손상 누적을 정확히 예측하고 평가함으로써 균열생성 시점을 정확히 파악하여야 할 필요가 있다. 현재 터빈디스크와 같이 고온 고응력에서 사용되고 있는 소재부품의 수명은 궁극적으로 크리프변형과 피로시험의 공동작용으로 결정되며, 재료특성모델링 시험에 있어서도 dwell time 피로시험을 통해 dwell time 효과를 점검하고 점소성 재료변형에 근거하여 피로에 의한 변형 현상을 설명할 수 있다.

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Evaluation of Surface Fatigue Degradation Using Acoustic Nonlinearity of Surface Wave (표면파의 음향비선형 특성을 이용한 표면 피로열화 평가)

  • Lee, Jae-Ik;Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.415-420
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    • 2009
  • This paper reports the results of a case study for the evaluation of surface damage by using acoustic nonlinearity of surface wave. In this study, the experimental system was constructed to measure the acoustic nonlinear parameter of surface wave in an Aluminum 6061 T6 specimen of which surface was damaged by the three point bending fatigue test, and magnitudes of nonlinear parameter measured before and after the fatigue test were compared. Especially, since the surface fatigue damage by the three point bending is concentrated at the central position of loading, the change in the nonlinear parameter around this position was monitored. Experimental results showed that the measured nonlinear parameter at the outside of this position after the fatigue test was almost same as the initial value before the fatigue test, since the fatigue damage at this position was little. However, clear increase in the nonlinear parameter was noticed after the fatigue test at the central position of specimen where the surface fatigue damage is expected to be concentrated.

Safety Assessment of Double Skin Hull Structure against Ultimate Bending and Fatigue Strength (이중선각구조 선박의 최종굽힘강도와 피로강도에 대한 안전성 평가)

  • P.D.C. Yang;Joo-Sung Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.1
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    • pp.93-102
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    • 1992
  • In this paper presented is the reliability analysis of a double skinned hull structure against the ultimate bending moment and fatigue strength under longitudinal bending. The ultimate bending strength is obtained through the beam-column approach in which the load-end shortening curves(stress-strain curves) of stiffened plates under mini-axial compression are derived using the concept of plastic hinge collapse. The fatigue damage only is considered as fatigue failure for which the Miner's damage rule is employed. Assessed are fatigue reliability for the possible joint types found at deck structure. Also included is the reliability analysis of a series system of which elements are ultimate and fatigue failure.

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A Study on the Fatigue Damage of a Railway Disc Brake Surface Due to Thermal Stress During Braking Using FEM Analysis (FEM을 이용한 철도차량용 제동 디스크의 제동시 답면에서의 열응력에 의한 피로손상에 관한 연구)

  • Joo, Se-Min;Kwon, Yong-Sang;Kim, Ho-Kyung
    • Journal of the Korean Society for Railway
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    • v.12 no.2
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    • pp.212-218
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    • 2009
  • In order to investigate the thermal cracking of the rolling stock brake disc, finite element analysis was conducted on the temperature distribution and thermal stress of the disc during braking. In case of initial vehicle speed of 90, 106, 120km/h, the maximum temperature on the disk surface due to braking was $135.9^{\circ}C,\;157.9^{\circ}C,\;178.7^{\circ}C$, respectively. And, the maximum von-Mises stress at the disc surface was 42.4, 50.3, 57.1MPa at a speed of 90, 105, 120km/h, respectively, indicating that the stress increases with an increment in the speed. Damage fraction due to braking during one year running on the Seoul - Busan line was determined as 14.6%.

Development and Application of Life-Assessment Guidelines for Fossil-Fuel Power Plant Facilities in Korea (한국 화력 발전설비의 수명평가기준 개발 및 활용)

  • Choi, Woo-Sung;Song, Gee-Wook;Kim, Bum-Shin;Hyun, Jung-Seob;Heo, Jae-Sil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1265-1272
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    • 2010
  • In view of the frequent start-ups and load changes in the recent past, there is a need for fossil-fuel power plants to be more efficient and reliable for long-term operation. Under high-temperature and high-pressure conditions, severe creep and fatigue damages can occur in major plant facilities, particularly, turbines and boilers. For highly stable operation and better maintenance, various techniques that facilitate a systematic assessment of the service life of critical facilities have been developed. However, to date, in Korea, to evaluate the remaining life of major facilities of fossil power plant, qualitative or semiquantitative analyses are carried out without following any standard guidelines or procedure. In this study, a standard code for assessing the remaining life of major plant facilities is proposed. This code takes into account creep and fatigue damage, which are generally accepted as dominant causes of damage to facilities. KEPIC (Korea Electric Power Industry code) is scheduled to include this guideline in 2010.

Study on the Determination of Fatigue Damage Parameter for Rubber Component under Multiaxial Loading (다축하중이 작용하는 방진고무부품 피로손상 파라미터 결정에 관한 연구)

  • Moon, Seong-In;Woo, Chang-Su;Kim, Wan-Doo
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.194-200
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    • 2012
  • Rubber components have been widely used in automotive industry as anti-vibration components for many years. These subjected to fluctuating loads, often fail due to the nucleation and growth of defects or cracks. To prevent such failures, it is necessary to understand the fatigue failure mechanism for rubber materials and to evaluate the fatigue life for rubber components. The objective of this study is to develop the durability analysis process for vulcanized rubber components, which is applicable to predict fatigue life at initial product design step. The determination method of nonlinear material constants for FE analysis was proposed. In order to investigate the applicability of the commonly used damage parameters, fatigue tests and corresponding finite element analyses were carried out and strain energy density was proposed as the fatigue damage parameter for rubber components. The fatigue analysis for automotive rubber components was performed and the durability analysis process was reviewed.

Fatigue Strength Evaluation of Bogie Frame of Urban Maglev Train (도시형 자기부상열차 대차 프레임의 피로강도 평가)

  • Han, Jeong Woo;Kim, Heung Sub;Bang, Je Sung;Song, See Yeob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.945-951
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    • 2013
  • This study evaluated the fatigue strength of the bogie frame of an urban maglev train through fatigue analysis, cumulative damage, and fatigue tests based on a proposed fatigue evaluation method. The results of FEM analysis in which various load combinations were adopted showed that all data were under the fatigue limit of a butt welded joint made of A6005 in a Goodman diagram. The cumulative fatigue damage was calculated at the highest level from a bolt connecting the area of the electromagnetic pole in the casting block; however, the total sum was evaluated as D=0.808 based on $1{\times}10^7$ cycles, which indicates that it did not exceed the failure criteria. In addition, the results of the fatigue testshowed that there was no crack at any position in the bogie frame, which corresponded to the results of fatigue analyses.

High Cycle Fatigue Life Evaluation of Damaged Composite Rotor Blades (손상된 복합재 로터 블레이드의 고주기 피로수명 평가)

  • Kee, Young-Jung;Kim, Seung-Ho;Han, Jeong-Ho;Jung, Jae-Kwon;Heo, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1275-1282
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    • 2012
  • Helicopter rotor systems are dynamically loaded structures with many composite components such as the main and the tail rotor blades. The fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. The safe-life methodology has generally been used in the helicopter industry to substantiate dynamically loaded composite components. However, it cannot be used to evaluate the strength reducing effects of flaws and defects that may occur during manufacturing and operational usage. The damage tolerance methodology provides a proper means to overcome this shortcoming; however, it is difficult to economically apply it to every composite component. The flaw tolerant methodology is an equivalent option to the damage tolerance methodology for civil and military rotorcraft. In this study, the flaw tolerant safe-life evaluation is described and illustrated by means of successful application to substantiate the retirement time of composite rotor blades.

Evaluation of Acceleration Effect of Ancillary Services on Cavitation and Fatigue of a Water Turbine in Pumped-Storage Plants (부수적 서비스 제공에 따른 양수발전소 수차의 캐비테이션 및 피로에 대한 가속효과 평가)

  • Kim, Jong Sung;Kim, Se Na
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.3
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    • pp.225-232
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    • 2017
  • Several maintenance issues related to cavitation erosion and fatigue cracks in the water turbine subcomponents of pumped-storage plants, such as a runner and a draft tube, have been reported in the past. Generally, the pumped-storage plants provide ancillary services, such as black-start and system stabilization. The ancillary services are responsible for cyclic low opening operation of the guide vanes. It has been empirically established that this low opening operation further damages the water turbine subcomponents. In this study, the acceleration effect of the low opening operation on the cavitation erosion and fatigue of the water turbine is quantitatively assessed through finite element flow analysis, finite element stress analysis, and fatigue analysis. As a result of the assessment, it is identified that the cavitation potential increases and the turbine efficiency decreases with a decrease in the opening of the guide vane. Also, the low opening operation has an insignificant effect on the fatigue even though it increases the maximum stress values at the runner blade roots.