• 제목/요약/키워드: 피로손상도

검색결과 598건 처리시간 0.021초

Development of On-Line Life Monitoring System for high-Temperature Header of Fossile Powder Plant Boiler (화력발전소 보일러 고온헤더의 실시간 수명 감시시스템 개발)

  • 윤필기;정동관;윤기봉
    • Journal of Energy Engineering
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    • 제8권4호
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    • pp.605-611
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    • 1999
  • Conventional methods for assessing remaining life of critical high temperature components in fossil power plants rely on nondestructive inspection practices and accompanying life analysis based on fracture mechanics By using these conventional methods. It has been difficult to perform uninterrupted in-service inspection for life prediction. Thus, efforts have been made for developing on-line remaining life monitoring systems employing information on the shape of structures, operating variables and material properties. In thus study, a software for on-line life monitoring system which performs real-time life evaluation of a high temperature system headers was developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperatures/stress transfer Green functions derived in advance for the specific headers. The major benefits of the developed software life in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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An Analysis on Fatigue Fracture of Nuclear Pump Impeller Alloys by Ultrasonic Vibratory Cavitation Erosion (원전 해수 펌프 임펠러 합금의 케비테이션 피로 손상 해석)

  • Hong Sung-Mo;Lee Min-Ku;Kim Gwang-Ho;Rhee Chang-Kyu
    • Journal of Surface Science and Engineering
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    • 제39권1호
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    • pp.35-42
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    • 2006
  • In this study, the fatigue properties on the cavitation damage of the flame quenched 8.8Al-bronze (8.8Al-4.5Ni-4.5Fe-Cu) as well as the current nuclear pump impeller materials (8.8Al-bronze, STS316 and SR50A) has been investigated using an ultrasonic vibratory cavitation test. For this the impact loads of cavitation bubbles generated by ultrasonic vibratory device quantitatively evaluated and simultaneously the cavitation erosion experiments have been carried out. The fatigue analysis on the cavitation damage of the materials has been made from the determined impact load distribution (e.g. impact load, bubble count) and erosion parameters (e.g. incubation period, MDPR). According to Miner's law, the determined exponents b of the F-N relation ($F^b$ N = Constant) at the incubation stage (N: the number of fracture cycle) were 5.62, 4.16, 6.25 and 8.1 for the 8.8Al-bronze, flame quenched one, STS316 and SR50A alloys. respectively. At the steady state period, the exponents b of the F-N' curve (N': the number of cycle required for $1{\mu}m$ increment of MDP) were determined as 6.32, 5, 7.14 and 7.76 for the 8.8Al-bronze, flame quenched one, STS316, and SR50A alloys, respectively.

A Seasonal Risk Analysis and Damage Effects Assessment by Gas Leakage of Chemical Plant using 3D Scan and FLACS (3D 스캔과 FLACS를 활용한 화학플랜트 가스 누출의 계절별 위험성 및 피해영향 평가)

  • Kim, Jiyoung;Kim, Jiyu;Kim, Euisoo
    • Journal of the Korean Institute of Gas
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    • 제25권4호
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    • pp.1-9
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    • 2021
  • The process and facilities of modern chemical plants are becoming increasingly complex, there is possibility of potential risk. Internal chemicals generate stress concentration when operated due to turbulence, laminar flow, pressure, temperature, friction, etc. It causes cumulative fatigue damage, which can damage or rupture chemical facilities and devices. The statistics of chemical accidents found that the highest rate of occurrence was in summer, and in the last five years statistics on chemical accidents, leakage incidents make up a decent percentage of accidents. Chemical leaks can cause serious human damage and economic damage, including explosions and environmental pollution. In this study, based on the leak accident of chemical plant, the risk analysis, and damage effects assessment were estimated using a 3D scanner and FLACS. As a result, if chemicals leak in summer, the risk is higher than in other seasons, the seasonal safety management measures, and countermeasure were estimated.

The effects of pulsed ultrasound and continued ultrasound intervention before an exercise on PPT, CK and LDH of EIMD (운동 전 적용된 지속초음파와 맥동초음파가 운동 유발성 근육 손상의 통증과 근피로대사산물에 미치는 효과)

  • Kim, Ha Neul;Jeon, Jae Geun;Shin, Sung Phil
    • Journal of Korean Physical Therapy Science
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    • 제27권3호
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    • pp.56-66
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    • 2020
  • Background: The purpose of this study was to investigate the effects of pulsed-ultrasound intervention and continued-ultrasound on the PPT (pressure pain threshold), CK (creatine kinase) and LDH (lactate dehydrogenase) recovery of before EIMD (exercise-induced muscle damage). Design: Randomized Controlled Trial. Methods: Thirty subjects who are student in their 20s at a university participated in this study, these subjects were assigned into three groups, a control group (n=10), experiment group I (n=10), and experiment group II (n=10). The subjects in experimental group were intervened by pulsed-ultrasound and continued-ultrasound, while ones on control group weren't by any intervention after induced EIMD. Results: First, In the comparison of the PPT, there were significant variations with the lapse the time in three groups (p<.001) and there was a significant interaction of time and group (p<.001). In the among group comparison, the PPT of experimental group II was significantly larger than those of other groups (p<.01). Second, In the comparison of the CK, there were significant variations with the lapse the time in three groups (p<.001) and there was a significant interaction of time and group (p<.001). In the among group comparison, the CK of experimental group II was significantly smaller than those of other groups (p<.001). Third, In the comparison of the LDH, there were significant variations with the lapse the time in three groups (p<.001) and there was a significant interaction of time and group (p<.001). In the among group comparison, the LDH of experimental group II was significantly smaller than those of other groups (p<.001). Conclusion: The above results revealed that the continued-ultrasound intervention before an exercise had a positive effect of muscle function after EIMD. Therefore we can consider the continued ultrasound as a considerable intervention method to prevent or reduce an exercise injury.

Evaluation of Creep-Fatigue Damage in 304 Stainless Steel using Ultrasonic Non-Destructive Test (초음파 비파괴 검사를 이용한 AISI 304 스테인리스강의 크리프-피로 손상의 평가)

  • Lee, Sung Sik;Oh, Yong Jun;Nam, Soo Woo
    • Korean Journal of Metals and Materials
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    • 제49권12호
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    • pp.924-929
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    • 2011
  • It is well known that grain boundary cavitation is the main failure mechanism in austenitic stainless steel under tensile hold creep-fatigue interaction conditions. The cavities are nucleated at the grain boundary during cyclic loading and grow to become grain boundary cracks. The attenuation of ultrasound depends on scattering and absorption in polycrystalline materials. Scattering occurs when a propagation wave encounters microstructural discontinuities, such as internal voids or cavities. Since the density of the creep-fatigue cavities increases with the fatigue cycles, the attenuation of ultrasound will also be increased with the fatigue cycles and this attenuation can be detected nondestructively. In this study, it is found that individual grain boundary cavities are formed and grow up to about 100 cycles and then, these cavities coalesce to become cracks. The measured ultrasonic attenuation increased with the cycles up to cycle 100, where it reached a maximum value and then decreased with further cycles. These experimental measurements strongly indicate that the open pores of cavities contribute to the attenuation of ultrasonic waves. However, when the cavities develop, at the grain boundary cracks whose crack surfaces are in contact with each other, there is no longer any open space and the ultrasonic wave may propagate across the cracks. Therefore, the attenuation of ultrasonic waves will be decreased. This phenomenon of maximum attenuation is very important to judge the stage of grain boundary crack development, which is the indication of the dangerous stage of the structures.

Investigation on Design and Impact Damage for a 500W Wind Turbine Composite Blade (500W급 풍력발전기 복합계 블레이드의 설계 및 충격손상 안전성 연구)

  • Kong, Chang-Duk;Choi, Su-Hyun;Park, Hyun-Bum;Kim, Sang-Hoon
    • Composites Research
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    • 제22권1호
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    • pp.22-31
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    • 2009
  • Recently the wind energy has been alternatively used as a renewable energy resource instead of the mostly used fossil fuel due to its lack and environmental issues. This work is to propose a structural design and analysis procedure for development of the 500W class small wind turbine system which will be applicable to relatively low speed region like Korea and for the domestic use. The wind turbine blade was performed structural analysis including stress, deformation, buckling, vibration and fatigue. In addition, the blade should be safe from the impact damage due to FOD(Foreign Object Damage) including the bird strike. MSC.Dytran was used in order to analyze the bird strike penomena on the blade, and the applied method Arbitrary Lagrangian-Eulerian was evaluated by comparison with the previous study results. Finally, the structural test was carried out and its test results were compared with the estimated results for evaluation of the designed structure.

Edge Detection and ROI-Based Concrete Crack Detection (Edge 분석과 ROI 기법을 활용한 콘크리트 균열 분석 - Edge와 ROI를 적용한 콘크리트 균열 분석 및 검사 -)

  • Park, Heewon;Lee, Dong-Eun
    • Korean Journal of Construction Engineering and Management
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    • 제25권2호
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    • pp.36-44
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    • 2024
  • This paper presents the application of Convolutional Neural Networks (CNNs) and Region of Interest (ROI) techniques for concrete crack analysis. Surfaces of concrete structures, such as beams, etc., are exposed to fatigue stress and cyclic loads, typically resulting in the initiation of cracks at a microscopic level on the structure's surface. Early detection enables preventative measures to mitigate potential damage and failures. Conventional manual inspections often yield subpar results, especially for large-scale infrastructure where access is challenging and detecting cracks can be difficult. This paper presents data collection, edge segmentation and ROI techniques application, and analysis of concrete cracks using Convolutional Neural Networks. This paper aims to achieve the following objectives: Firstly, achieving improved accuracy in crack detection using image-based technology compared to traditional manual inspection methods. Secondly, developing an algorithm that utilizes enhanced Sobel edge segmentation and ROI techniques. The algorithm provides automated crack detection capabilities for non-destructive testing.

Kirigami-inspired Composite Metastructure for Low-frequency Vibration Reduction (저주파 진동 저감을 위한 키리가미 구조 영감의 복합재료 메타구조)

  • Hyunsoo Hong;Samuel Kim;Wonvin Kim;Wonki Kim;Jae-moon Jeong;Seong Su Kim
    • Composites Research
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    • 제37권4호
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    • pp.291-295
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    • 2024
  • Vibration occurs not only in daily life but also in various fields such as semiconductors, aerospace, vehicles, and ships. Unexpected vibrations can cause fatigue damage to structures and degrade the performance of the entire system, having very detrimental effects. Particularly, low-frequency vibrations can be very harmful to precision equipment, human bodies, and buildings. Therefore, mitigating low-frequency vibrations is essential for effective vibration reduction. In this study, a kirigami-inspired composite meta-structure is proposed for low-frequency vibration reduction. Inspired by kirigami, the meta-structure is designed to transform from a three-dimensional to a two-dimensional form upon compression, leveraging structural advantages. Additionally, it is designed to have quasizero stiffness characteristics, providing excellent vibration reduction performance even at low frequencies. The kirigami composite meta-structure was fabricated using carbon fiber reinforced TPU through 3D printing. Its structural and vibrational characteristics were evaluated and analyzed through compression and vibration tests.

Test-bed Development for Long-term Monitoring of Small Bridge Asset Management (소규모 교량 자산관리를 위한 계측 테스트베드 구축)

  • Park, Jae-Woo;Chae, Myung-Jin;Lee, Giu;Cho, Moon-Young
    • Korean Journal of Construction Engineering and Management
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    • 제13권6호
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    • pp.13-23
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    • 2012
  • While Category 1 and Category 2 bridges are intensively inspected and carefully managed, many small bridges that are not in the Category 1 and 2 are often forgotten until they decay in serious condition. Since many of these small bridges located in the populated city, failure of them would cause huge negative impact on the community. This paper focuses on the small size concrete bridges for timely repair and rehabilitation work for the effective operation and management. Test bed is developed to define the key parameters to forecast the long term performance of the bridges, mostly concrete box bridges. Key parameters suggested in this paper are cumulative fatigue due to repetitive heavy traffic loads and the acid attacks for concrete material deterioration. The cumulative fatigue is measured by the use of the mileage concept. For the long term data collection and inspection, stable and easy to use data collection system is installed as a test bed. The contribution of this research work is on the development of the test bed to define the key parameters of bridge deterioration.

Current Status and the Way Forward for Fruit Harvesting Mechanization (과수 수확작업 기계화 현황 및 추진방향)

  • Kim, Young-jin;Choi, Kyu-hong;Kim, Seong Min
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 한국농업기계학회 2017년도 춘계공동학술대회
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    • pp.53-53
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    • 2017
  • 연구목적: 국내 과일 산업의 한 단계 도약과 대외 경쟁력을 높이기 위해서는 수확작업의 기계화가 시급함. 이 연구는 국내외 과일 수확 기계화 현황과 문제점을 분석하고, 향후 수확작업 기계화 방향을 제시하고자 수행 수확기계 실용화 현황 및 고찰 (국내) 과일을 직접 수확이 아닌 수확 작업을 보조해주는 고지 작업기(수동형, 모터 진동형)와 고소 작업차가 대부분임. 수동형은 사과 감 등을 수확하지만, 작업능률이 낮고 작업자가 쉽게 피로하여 장시간 작업이 불가능하므로 실질적인 대안이 되지 못함. 진동형은 자체 동력을 이용하여 나무에 진동을 가하여 주로 대추 매실 등 소과류 수확에 이용되고, 수확능률은 우수하나 충격 손상이 많아 개선이 요구됨. 고소작업차는 동력원에 따라 충전식과 엔진식으로 구분되고, 충전식은 엔진식에 비해 진동 소음이 적어 쾌적하지만, 작업시간이 배터리 용량에 제한을 받음. 또한 작업대 작동방식에 따라 리프트형과 붐형으로 구분함. 리프트형은 리프트를 이용하여 작업대를 상하로 구동하는 방식으로 높은 위치의 과실 수확이 어렵고, 작업대 넓이 만큼의 작업 공간(과수간의 거리)이 필요함. 붐형은 필요한 곳으로 접근성이 우수하나 무거운 무게를 지탱하기 어렵기 때문에 본체를 무겁게 하거나 수시로 수확된 과일을 하차시켜야 함. (국외) 수확 후 가공되는 과일류와 포도 올리브 오렌지 매실 등 소과류 수확이 기계화되었지만, 사과 복숭아 등 신선과일은 아직도 외국의 값싼 노동자들에 의존하여 수확되고 있음. 현재 실용화된 수확 기계는 진동식 수확기계와 터널식 수확기계가 대표적임. 진동식은 집게형의 부착기를 나무 줄기에 고정한 후 트랙터 동력원으로 나무에 진동을 가하여 수확하고, 올리브 대추 등과 같은 소과류와 과피가 두꺼운 오렌지 등에 적용되고, 수확 작업능률이 매우 높으나 과일의 낙하 상처를 피할 수 없는 단점이 있음. 터널형은 규격화(과수 크기 및 형태, 재식거리)된 과수원에 잘 적응하도록 설계 제작되어, 과수 위를 지나가면서 내부에 설치된 진동장치와 컨테이너로 과일을 수확하고, 와인용 포도 수확기가 대표적임. 기계수확이 가능하도록 과수원 조성단계에서부터 재배양식(과수 좌우 및 전후 거리)을 기계의 제원(바퀴 간격, 작업부 간격 등)에 맞추어 재배함. 과일 수확로봇에 관한 연구는 활발하고 일부에서 실증시험단계에 있음. 결론: 구체적인 추진방향을 제시하면, 단기적으로는 과일 수확작업자의 작업편이성과 노동강도를 줄일 수 있도록 소형 저가 범용성이 우수한 보조기구/기계의 보급을 확대하고, 중장기적으로는 수확기계/수확로봇 개발을 위한 연구개발비 투자를 늘리는 동시에, 기계/로봇이 과수원에 잘 적응할 수 있도록 수형 재식거리 등 재배양식의 표준화가 추진되어야 함.

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