• Title/Summary/Keyword: 피로균열 발생수명

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Assessment of Fatigue Life of Out-Of-Plane Gusset Welded Joints using 3D Crack Propagation Analysis (3차원 피로균열 진전해석을 통한 면외거셋 용접이음의 피로수명 평가)

  • Jeong, Young-Soo;Kainuma, Shigenobu;Ahn, Jin-Hee;Lee, Wong-Hong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.129-136
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    • 2018
  • The estimation of the fatigue design life for large welded structures is usually performed using the liner cumulative damage method such as Palmgren-Miner rule or the equivalent damage method. When a fatigue crack is detected in a welded steel structure, the residual service life has to be estimated base on S-N curve method and liner elastic fracture mechanics. In this study, to examine the 3D fatigue crack behavior and estimate the fatigue life of out-of-plane gusset fillet welded joint, the fatigue tests were carried out on the model specimens. Investigations of three-dimensional fatigue crack propagation on gusset welded joint was used the finite element analysis of FEMAP with NX NASTRAN and FRANC3D. Fatigue crack growth analysis was carried out to demonstrate the effects of aspect ratio, initial crack length and stress ratio on out-of-plane gusset welded joints. In addition, the crack behaviors of fatigue tests were compared with those of the 3D crack propagation analysis in terms of changes in crack length and aspect ratio. From this analysis result, SIFs behaviors and crack propagation rate of gusset welded joint were shown to be similar fatigue test results and the fatigue life can also be predicted.

The Fatigue Life Prediction of Defect in Pipeline Weldment (배관 용접부에 존재하는 결함의 피로수명 평가)

  • 김영표;김우식
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.460-465
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    • 2001
  • 본고에서 피로균열성장에 대한 일반사항과 배관용접부 결함의 피로수명평가 방안에 대해서 알아보았다. 고압의 가연성 가스나 액체를 수송하는 배관이 피로에 의해 파괴되는 경우에는 엄청난 재산과 인적 손실을 발생시킬 수 있다. 따라서 배관운용회사들은 배관의 안정적인 운용을 위하여 다양한 환경에 노출되어있는 배관의 피로특성을 정확히 평가해야 한다.

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Estimation of Fatigue Crack Initiation Life Distribution by Multi-notched Specimen (다응력집중부(多應力集中部)를 가진 판(判)에 의(依)한 피로균열(疲勞龜裂) 발생수명(發生壽命) 분포(分布) 추정(推定))

  • S.W. Kang;D.S. Uom;J.H. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.4
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    • pp.234-243
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    • 1992
  • Fatigue crack initiation life has a wide scatter and this makes the fatigue design of structural members difficult. In order to make the fatigue life distribution clear, it is required to prepare a large number of specimens and repeat the fatigue tests under the same loading condition. Such fatigue tests usually take much time and cost. In this study, a fatigue testing method using a multi-notched test specimen for the purpose of estimating the distribution function of fatigue crack initiation life by small number of fatigue tests is used. The purpose of this study is to verify the above fatigue testing method of a multi-notched specimen by using Bayesian reliability analysis, Least square method and Skewness method for the determination of unknown Weibull parameters. The multi-notched specimen is a specimen in which several tens of statistically identical notches are prepared.

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용접 구조물 피로수명 평가기술 동향

  • Kim, Pan-Yeong
    • Journal of the KSME
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    • v.52 no.7
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    • pp.50-53
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    • 2012
  • 피로는 하중이 반복됨에 따라 균열이 발생하고 진전하여 마침내 파단에 이르게 되는 현상으로 강 구조물 고장의 원인 중 70% 이상을 차지하고 있다. 이 글에서는 기본적인 피로수명 평가방법에 대하여 살펴보고 이를 바탕으로 용접구조물의 피로안전도를 평가하는 기술에 대하여 정리하여 보았다.

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외경에 홈을 지닌 자긴가공된 압력용기의 응력해석 및 피로수명평가

  • 고승기
    • Journal of the KSME
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    • v.31 no.4
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    • pp.356-363
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    • 1991
  • 선형 탄성 유한요소 응력해석과 평균응력 효과를 고려한 저주기 피로실험으로부터 결정된 피로 특성, 그리고 국부변형률 방법을 종합하여 외경에 흠이 존재하는 자긴가공된 두꺼운 압력 용기의 피로수명이 평가되었다. 직사각형의 매우 날카로운 흠에서의 응력집중계수는 타원형 홈에서의 응력집중계수의 약 두배의 값이 얻어졌으며, 고강도 압력용기강인 ASTM A723의 저주기 피 로거동에 대한 평균응력 영향은 Morrow 및 SWT 파라메타를 이용하여 충분히 고려되었다. 균열발생이 예상되는 위험한 부분인 홈의 뿌리부분에서의 국부적인 응력, 변형률이 계산되었으며 예측된 피로수명은 실험적으로 얻어진 수명과 비교했을 때 2에서 4배의 오차를 보이면서 일치 하는 결과를 얻었다.

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A Study on the Evaluation and Prediction for the Fatigue Crack Initiation and Growth Life by Reliability Approach ( II ) (신뢰성 공학적 피로 균열의 발생, 진전 수명 평가 및 예측에 관한 연구 (II))

  • 권재도;곽상국;최선호;황재석;진영준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.907-915
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    • 1991
  • 본 연구에서는 피로 크랙 발생 및 파단수명의 통계학적 분포특성을 명확히 하 기 위해서 단축인장을 받고, 크랙 선단 곡율반경이 일정한 중앙 크랙을 가진 81개의 시험편을 사용하여 4개의 응력 레벨하에서 피로 시험을 행한후 많은 데이터들로 부터 피로크랙의 발생, 파단특성에 대한 신뢰성 있는 통계학적 확률특성을 제시하고, 이들 데이터를 활용하여 수명예측을 행해보고저 한다.

Analysis of Stress Behavior on Field Welded Joints of U-rib in Steel Bridge (U리브 현장용접이음부 응력거동에 관한 연구)

  • Kang, Chang Ib;Choi, Seong Min;Kook, Seung Kyu;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.16 no.3 s.70
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    • pp.387-396
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    • 2004
  • In this paper, stress analysis anda 3-point bending fatigue test were conducted on the full-scale specimen to investigate the effects of misalignment at the U-rib welded joint due to misfitting in the steel deck bridge. In addition, the researchers investigated the direction and starting point of fatigue cracks by SEM (Scanning Electron Microscope) and beach mark. The results of the stress analysis show that maximum stress occurred at the bottom corner of the U-rib, and that the stress was large when the magnitude of the misalignment was large. On the other hand, the results of the static loading test of the full-scale specimen show that stress was large at the bottom corner of the U-rib. In addition, fatigue life was short when the misalignment was large and fatigue life was short when the misalignment was large and fatigue life was short when the misalignment was large and fatigue life was large when the misalignment was small, as indicated by the results of both the static loading test and the fatigue test. From the observation of the failure surface, fatigue cracks began manifesting at the root of the base metal and proceeded to the bead surface (weld toe).

Residual Stress Estimation and Fatigue Life Prediction of an Autofrettaged Pressure Vessel (자긴가공된 압력용기의 잔류응력 평가 및 피로수명 예측)

  • Song, Kyung Jin;Kim, Eun Kyum;Koh, Seung Kee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.845-851
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    • 2017
  • Fatigue failure of an autofrettaged pressure vessel with a groove at the outside surface occurs owing to the fatigue crack initiation and propagation at the groove root. In order to predict the fatigue life of the autofrettaged pressure vessel, residual stresses in the autofrettaged pressure vessel were evaluated using the finite element method, and the fatigue properties of the pressure vessel steel were obtained from the fatigue tests. Fatigue life of a pressure vessel obtained through summation of the crack initiation and propagation lives was calculated to be 2,598 cycles for an 80% autofrettaged pressure vessel subjected to a pulsating internal pressure of 424 MPa.

A Study on Fatigue Characteristics under Residual Stress by Cold Expansion (홀 확장 잔류응력하의 피로특성에 관한 연구)

  • Heo, Seong Pil;Kim, Cheol;Jeong, Gi Hyeon;Go, Myeong Hun;Yang, Won Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.2
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    • pp.35-40
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    • 2003
  • Cold expansion method is an effective process to retard the crack initiation at a hole and to improve fatigue life by developing the compressive residual stress around the hole. Several researches have been treated for the crack propagating toward a hole around which the residual stress by cold expansion exists. The objective of this paper is to evaluate the fatigue characteristics under the residual stress by cold expansion. Fatigue tests are performed for the plate with a central hole to which cold expansion has been applied, and the effects of the residual stress on the fatigue life are evaluated. Also the fatigue crack growth tests are conducted for the CT specimen in which the residual stress by cold expansion has been generated. The change of fatigue crack growth characteristics by the residual stress is investigated and the effects of cold expansion ratio are evaluated.