• 제목/요약/키워드: 포트홀

검색결과 89건 처리시간 0.023초

알루미늄 방열 파이프의 생산 목적의 포트홀 금형 압출공정의 유한요소해석 (Finite Element Simulation of a Porthole Die Extrusion Process for Manufacturing Aluminum Heat Radiation Pipe)

  • 이민철;조주현;박정휘;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.458-461
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    • 2008
  • We carry out non-steady state finite element simulation of a porthole extrusion process for manufacturing a radiation pipe under isothermal assumption. It is assumed that welding takes place at the moment that the material contacts the plane of symmetry. Welding phenomena are revealed by observing the contacting mechanism of the material passed through the portholes. It is emphasized that mesh density control and intelligent remeshing during welding process govern the solution accuracy and the program applicability. AFDEX 3D is employed.

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노화에 따른 아스팔트 콘크리트 포장의 수분민감성 평가 (An Evaluation of Moisture Sensitivity of Asphalt Concrete Pavement Due to Aging)

  • 김경남;김유석;김낙석
    • 대한토목학회논문집
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    • 제39권4호
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    • pp.523-530
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    • 2019
  • 포트홀 발생 및 관련 교통사고 건수는 매년 꾸준히 증가하는 추세이며 이에 따른 인명피해, 차량파손에 따른 비용손실 등 도로 이용자의 직 간접적인 피해를 증가시키고 있다. 일반적으로 아스팔트 혼합물은 생산과정부터 시공 후 공용에 따라 지속적으로 노화가 진행된다. 포장 노화는 균열과 수분침투로 박리를 야기하고 반복적인 윤하중에 의해 포장구조를 약화시켜 포트홀을 유발하게 된다. 본 연구에서는 노화가 아스팔트 콘크리트 포장에 미치는 영향을 검토하기 위해 노화정도에 따른 부착성능 평가와 수분민감성 평가를 수행하였다. 연구결과 노화에 따라 아스팔트 바인더의 점성이 증가해 부착강도가 2~3배 이상 증가하였다. 또한 가속 노화시킨 아스팔트 혼합물의 경우 간접인장강도의 증가뿐만 아니라 TSR 값도 4.2~8.9 % 증가하는 것으로 나타났다. 이에 따라 골재에 아스팔트 바인더가 피복된 상태에서 노화가 진행될 경우 아스팔트 바인더와 골재의 부착력이 증가하여 박리 저항성이 향상되는 것으로 분석되었다.

포트홀 형상이 컨덴서 튜브 직접 압출 공정 및 금형 탄성 변형에 미치는 영향 (The Effect of Porthole Shape on Elastic Deformation of Die and Process at Condenser Tube Extrusion)

  • 이정민;김병민;조훈;조형호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.315-318
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    • 2003
  • Recently, condenser tube which is used for a cooling system of automobiles is mainly manufactured by the conform extrusion but this method is inferior as compared with direct extrusion in productivity per the unit time and in the equipment investment. Therefore, it is essential for the conversion of direct extrusion with porthole die. The direct extrusion with porthole die can produce condenser tube which has the competitive power in costs and qualities compared with the existing conform extrusion. This study is designed to evaluate metal flow, welding pressure, extrusion load tendency of mandrel deflection that is affected by variation of porthole shape in porthole die. Estimation is carried out using finite element method under the non-steady state. Also this study was examined into the cause of mandrel fracture through investigating elastic deformation of mandrel during the extrusion.

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포트홀 다이 압출방식에 의한 AI7003 튜브의 접합강도예측 (Prediction of Welding Pressure in the Non Steady state Porthole Die Extrusion of AI7003 Tubes)

  • 조형호;이상곤;이선봉;김병민
    • 한국정밀공학회지
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    • 제18권7호
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    • pp.179-185
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    • 2001
  • Porthole die extrusion is profitable to manufacture long tube with hollow section. The material through portholes is gathered within chamber and welded under high pressure. This weldability which classifies the quality of tube product is affected by several variables and die shape. But, porthole die extrusion has been executed on the experience of experts due to the complicated die assembly and complexity of metal flow. Analytic approaches that are useful in profitable die design and in the improvement of productivity are inevitably demanded. Therefore, the objective of this study is respectively to analyze the behavior of metal flow and to determine welding pressure of hot extrusion product according to the various billet temperature, bearing length and tube thickness by FE analysis and its results are compared with tube expanding tests.

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포트홀 형상 변화를 고려한 Al 멀티셀 튜브 압출공정 해석 (FE Simulation of Extrusion Process for Al Multi Cell Tube According to the Changes of the Porthole Shape)

  • 이정민;김동환;조형호;김병민
    • 대한기계학회논문집A
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    • 제29권8호
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    • pp.1146-1152
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    • 2005
  • Recently, multi cell tube which is used for a cooling system of automobiles is mainly manufactured by the conform extrusion but this method is inferior as compared with direct extrusion in productivity per the unit time and in the equipment investment. Therefore, it is essential for the conversion of direct extrusion with porthole die. The direct extrusion with porthole die can produce multi cell tube which has the competitive power in costs and qualities compared with the existing conform extrusion. This study is designed to evaluate metal flow, welding pressure, extrusion load, tendency of mandrel deflection that is affected by variation of porthole shape in porthole die. Estimation is carried out using finite element method under the non-steady state. Also this study was examined into the cause of mandrel fracture through investigating elastic deformation of mandrel during the extrusion.