• Title/Summary/Keyword: 탄소섬유복합재료

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Design of CFRP-Metal Hybrid Pantograph Upper-arm (탄소섬유 복합재료-금속 하이브리드 팬터그래프 상부암 설계)

  • Jeon, Seung-Woo;Han, Min-Gu;Chang, Seung-Hwan;Cho, Yong-Hyeon;Park, Chul-min
    • Composites Research
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    • v.28 no.5
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    • pp.327-332
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    • 2015
  • In this research, a parametric study was carried out to design a metal-carbon fiber reinforced plastics (CFRP) hybrid pantograph for weight reduction of high speed train (KTX). To design a light-weight and high-stiffness pantograph, some parts of the original steel upper arm was replaced by CFRPs with appropriate stacking sequences. For the parametric study, steel was replaced by aluminium considering structure stiffness and weight of hybrid upperarm of a pantograph. Finite element analysis (FEA) was performed for checking the structure stiffness with varying design parameters. Static vertical load stiffness and weight changing ratio were derived from real CX-PG pantograph model analyses. From the FEA results, the geometries of high-stiffness, light-weight pantograph have been suggested.

Fiber Surfaces and Interlaminar Shear Strengths of Electrolytic Ni-plated Carbon Fiber/Epoxy Resin Composites (전해 니켈도금 처리에 따른 탄소섬유/에폭시 수지 복합재료의 섬유표면 및 기계적 계면전단 강도)

  • 박수진;장유신;이재락;김진석
    • Polymer(Korea)
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    • v.24 no.5
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    • pp.721-727
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    • 2000
  • The electrolytic plating of a metallic nickel on carbon fiber surfaces was carried out to improve mechanical interfacial properties of carbon fiber/epoxy resin composites. The surface characteristics of carbon fibers and the mechanical interfacial properties of final composites were characterized by X-ray photoelectron spectroscopy (XPS) and interlaminar shear strength (ILSS), respectively. It was found that the electrolytic Ni-plating conditions significantly affected the degree of adhesion at interfaces between carbon fibers and epoxy resin matrix in a composite system. Especially, the increase of O,$_{1s}$/$C_{1s}$ ratio, production of NiO groups, and formation of metallic nickel on the nickel-plated carbon fiber surfaces led to an increase of the ILSS of the composites. Also, the ILSS of the composites was greatly correlated with the $O_{1s}$/$C_{1s}$ ratio of the carbon fibers treated in this work.is work.

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Thermo-Oxidative Stability of Epoxy/Carbon Fiber Composites under Thermal Cycling Conditions (반복되는 열주기환경에 노출된 에폭시/탄소섬유 복합재료의 열산화 안정성 연구)

  • 남재도
    • The Korean Journal of Rheology
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    • v.10 no.2
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    • pp.106-112
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    • 1998
  • 항공기용 소재로 개발된 에폭시/탄소섬유 복합재료가 매트릭스의 유리전이온도에 육 박하는 온도주기를 경험할 때 발생하는 복합재료의 구조 및 물성변화를 실험과 모델링을 통 하여 연구하였다. 복합재료의 표준 경화온도인 177$^{\circ}C$에서 2시간 체류시킨후 냉각시키는 바 복 열주기는 복합재료를 취약하게 하여 결국 표면에서부터 미세크랙이발생한다는 것을 알수 있었다. 이러한 열주기에 따른 미세크랙 현상은 매트릭스의 분해반응이 발생할수 있는 유효 표면적을 증가시키고 크랙을 통하여 산소의투과를 용이하게 함으로서 산화반응을 가속화하 여 복합재료시편의 무게감소를 가속화시키는 것으로 판단된다. 특히 본 연구에서는 등온과 등속도 승온조건을 주기적으로 반복하는 열주기 조건을 해석하기 위하여 열주기 조건을 특 정온도에서의 등오시간으로 전환할 수 있는 e-quivalent cycle time(ECT)를 제안하였고 이 를 이용하여 열주기에 의한 복합재료 손상의 가속/감속 현상을 규명할수있었다.

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Comparison of Mechanical and Interfacial Properties of Carbon Fiber Reinforced Recycled PET Composites with Thermoforming Temperature and Time (열 성형 온도 및 시간에 따른 탄소섬유 강화 재활용 PET 복합재료의 계면 및 기계적 물성 비교)

  • Baek, Yeong-Min;Shin, Pyeong-Su;Kim, Jong-Hyun;Park, Ha-Seung;Kwon, Dong-Jun;Park, Joung-Man
    • Composites Research
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    • v.30 no.3
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    • pp.175-180
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    • 2017
  • Currently, since carbon fiber reinforced plastics (CFRPs) are lightweight and have excellent physical properties, their demand has increased dramatically. Many works have studied the CFRPs based on recycled thermoplastics. In this study, the applicability of recycled composite was evaluated using recycled polyethylene terephthalate (PET). PET was collected from waste materials used in beverage bottles and processed to produce PET films. Optimal thermoforming temperature and time were analyzed by comparing the mechanical properties with forming temperature and time difference for producing PET films. CF mat and PET film were used to determine the suitable parameters for the optimum thermoforming of CF/PET composites. The mechanical properties of each thermoforming condition were verified by bending test. The degree of impregnation of the PET film into the CF mat was evaluated by cross-sectional photographs, whereas the interfacial properties were evaluated by interlaminar shear strength (ILSS). Ultimately, it was confirmed that the thermoforming condition for forming the CF/recycled PET composites yielding the optimal mechanical and interfacial properties was at $270^{\circ}C$ for 5 minutes.

Effects of salt water environment on the mechanical behavior of composites (복합재료의 기계적 거동에 염수환경이 미치는 영향에 관한 연구)

  • Moon, Jin-Bum;Kim, Soo-Hyun;Kim, Chun-Gon
    • Composites Research
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    • v.23 no.1
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    • pp.44-50
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    • 2010
  • In this paper, two different experiments, namely, salt water spray and salt water immersion, were performed to reproduce the contact of composites with the seawater for three kinds of woven fabric composite material systems which would be used for the WIG(wing in ground effect)craft. After aging 140 days in the salt water environment, material properties of carbon/epoxy and glass/epoxy composite such as tensile, compressive and shear stiffness and strength, and inter-laminar shear strength (ILSS) were measured. By comparing baseline material properties with degraded ones, the effects of the salt water environment on the composite mechanical properties were evaluated. From the experiments, it was confirmed that the difference in aging conditions had very small influence on composite properties. And it was found that tensile strength of carbon/epoxy composites showed little degradation, but much more degradation was observed in glass/epoxy composites. And large degradations on matrix dominant properties were observed. The salt water could damage the fiber-matrix interface, matrix properties and the glass fiber.

CNT and CNF reinforced carbon fiber hybrid composites by electrophoresis deposition (전기영동법에 의한 탄소나노튜브 및 탄소나노섬유 강화 탄소섬유 하이브리드 복합재료)

  • Choi, O-Young;Lee, Won-Oh;Lee, Sang-Bok;Yi, Jin-Woo;Kim, Jin-Bong;Choe, Hyeon-Seong;Byun, Joon-Hyung
    • Composites Research
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    • v.23 no.3
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    • pp.7-12
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    • 2010
  • In order to increase the electrical conductivity and the mechanical properties of carbon fabric composites, multi-walled carbon nanotubes (MWCNTs) and carbon nanofibers (CNFs) were deposited on carbon fabrics by anodic and cathodic electrophoretic deposition (EPD) processes. In the cathodic EPD, carbon nano-particles and nano-sized Cu particles were simultaneously deposited on the carbon fabric, which gave a synergetic effect on the enhancement of properties as well as the degree of deposition. The hybridization of carbon nano-particles and micron-sized carbon fiber significantly improved the through-the-thickness electrical conductivity. In addition, both MWCNTs and CNFs were deposited onto the carbon fabric for multi-scale hybrid composites. Multi-scale deposition improved the through-the-thickness electrical conductivity, compared to the deposition of either MWCNTs or CNFs.

탄소섬유강화 복합재료의 드릴링 특성에 관한 연구

  • 김홍배;함승덕;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.115-119
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    • 1992
  • 산업의 발전과 더불어 새로운 재료의 개발에 대한 요구가 날로 증가하고 있으며 이와 같은 요구에 부응하기위하여 각종의 신소재가 개발되고있다. 이들 신소재 중에서 섬유강화 복합재료는 높은 비탄성과 비강도특성 때문에 구조물의 경량화가 요구되는 우주선, 항공기 등에 주로 이용 되어 왔으며 최근에는 복합재료의 가격이 저렴해 지면서 이 재료의 높은 비탄성과 감쇠특성을 이용하고자 스포츠용품 및 기계 부품에도 섬유강화 복합재료의 이용이 증가 되고 있다. 항공기나 고속회전체의 부품을 복합재료로 제작하였을 경우 복합재료를 다른 금속이나 다른 복합재료부품에 접합(joining)시켜야 하는데 이 때문에구조물의 효율은 Joint에서 주로 죄우된다. Joint를 제작하기 위해서는 복합재료의 표면을 가공한 수 Adhesive를 이용하거나 Bolt로 체결하기 위해 구멍 뚫기 작업이 필요하여 드릴링을 하였을때 이 재료가 매우 연마성이 강하여 심한 공구마멸을 일으키며, 드릴의 입구와 출구쪽에서 각 ply들의 박리 현상이 발생하고, 드릴가공된 벽면으로부터 섬유 또는 레진의 탈락현상등이 발생하는 결점을 가지고 있다. 따라서 본 연구에서는 이러한 결점을 최소화하여 고정밀도의 높은 생산성을 얻기위한 가공기술에 대한 자료를 만들고 최적 절삭조건 및 복합재료가공용 드릴의 설계를 위한 지침을 제시하고자 고속도강 표준드릴을 사용하여 유리섬유 에폭시 복합재료및 탄소섬유 에폭시 복합재료의 드릴링 실험에서 절삭조건이 가공면 생성, 공구마멸, 절삭력에 미치는 영향에 대하여 조사하였다.

Effects of Crack Resistance Properties of Ozone-treated Carbon Fibers-reinforced Nylon-6 Matrix Composites (탄소섬유의 오존처리가 나일론6 기지 복합재료의 크랙저항에 미치는 영향)

  • Han, Woong;Choi, Woong-Ki;An, Kay-Hyeok;Kim, Hong-Gun;Kang, Shin-Jae;Kim, Byung-Joo
    • Applied Chemistry for Engineering
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    • v.24 no.4
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    • pp.363-369
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    • 2013
  • In this work, the effects of ozone treatments on mechanical interfacial properties of carbon fibers-reinforced nylon-6 matrix composites were investigated. The surface properties of ozone treated carbon fibers were studied by Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS). Mechanical interfacial properties of the composites were investigated using critical stress intensity factor ($K_{IC}$). The cross-section morphologies of ozone-treated carbon fiber/nylon-6 composites were observed by scanning electron microscope (SEM). As a result, $K_{IC}$ of the ozone-treated carbon fibers-reinforced composites showed higher values than those of as-received carbon fibers-reinforced composites due the enhanced $O_{1s}/C_{1s}$ ratio of the carbon fiber by the ozone treatments. This result concludes that the mechanical interfacial properties of nylon-6 matrix composites can be controlled by suitable ozone treatments on the carbon fibers.

Effects of Increase in Ratio of Phenolic Hydroxyl Function on Carbon Fiber Surfaces by Anodic Oxidation on Mechanical Interfacial Bonding of Carbon Fibers-reinforced Epoxy Matrix Composites (양극산화 처리에 따른 탄소섬유 표면의 페놀릭 하이드록실 관능기 비율의 증가가 에폭시기지 복합재료의 기계적 계면결합 특성에 미치는 영향)

  • Kim, Dong-Kyu;Kim, Kwan-Woo;Han, Woong;Song, Bhumkeun;Oh, Sang-Yub;Bang, Yun Hyuk;Kim, Byung-Joo
    • Applied Chemistry for Engineering
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    • v.27 no.5
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    • pp.472-477
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    • 2016
  • We studied the effects of anodic oxidation treatments of carbon fibers on interfacial adhesion of the carbon fibers-reinforced epoxy matrix composites with various current densities. The surface of treated carbon fibers was characterized by atomic force microscope (AFM), field emission-scanning electron microscope (FE-SEM), Fourier transform infrared spectroscopy (FT-IR), and X-ray photoelectron spectroscopy (XPS). The interlaminar shear strength (ILSS) of the composites was determined by a short beam shear test. This result showed that both the roughness and oxygen group of the carbon fibers surface increased in proportion to the current density. After anodic-oxidation-treated, the ILSS also increased as a function of the current density. In addition, the proportional relationship between ILSS and phenolic hydroxyl group was confirmed. The ILSS of the CF-2.0 sample increased by 4% compared to that of the CF-AS sample, because the anodic oxidation treatment increased the oxygen group and roughness on the carbon fibers surface, which leading to the improvement of the interfacial adhesion of the carbon fibers-reinforced epoxy matrix composites. Among these, the phenolic hydroxyl group which has the proportional relationship with ILSS is found to be the most important factor for improving the interfacial adhesion of the carbon fibers-reinforced epoxy matrix composites.

Optimum Conditions for Improvement of Mechanical and Interfacial Properties of Thermal Treated Pine/CFRP Composites (열처리된 Pine/탄소섬유 복합재료의 기계적 및 계면물성 향상을 위한 최적 조건)

  • Shin, Pyeong-Su;Kim, Jong-Hyun;Park, Ha-Seung;Baek, Yeong-Min;Kwon, Dong-Jun;Park, Joung-Man
    • Composites Research
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    • v.30 no.4
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    • pp.241-246
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    • 2017
  • The brittle nature in most FRP composites is accompanying other forms of energy absorption mechanisms such as fibre-matrix interface debonding and ply delamination. It could play an important role on the energy absorption capability of composite structures. To solve the brittle nature, the adhesion between pines and composites was studied. Thermal treated pines were attached on carbon fiber reinforced polymer (CFRP) by epoxy adhesives. To find the optimum condition of thermal treatment for pine, two different thermal treatments at 160 and $200^{\circ}C$ were compared to the neat case. To evaluate mechanical and interfacial properties of pines and pine/CFRP composites, tensile, lap shear and Izod test were carried out. The bonding force of pine grains was measured by tensile test at transverse direction and the elastic wave from fracture of pines was analyzed. The mechanical, interfacial properties and bonding force at $160^{\circ}C$ treated pine were highest due to the reinforced effect of pine. However, excessive thermal treatment resulted in the degradation of hemicellulose and leads to the deterioration in mechanical and interfacial properties.