• Title/Summary/Keyword: 크레인 자동화

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Method for Measuring Absolute Position of a Yard Crane for Port Automation (항만 자동화를 위한 야드 크레인의 절대위치 측정 기법)

  • 전태원;유우종;이홍희;김흥근;노의철
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.2
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    • pp.163-170
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    • 2004
  • Since 1960s, a container shipping volume has increased dramatically and continuous on a trend of rapid growth, and so the number of containers handled at the port increases. The position measurement of the yard crane is very important for improving the operating efficiency of the port. This paper describes the method to measure the absolute position of yard crane accurately and rapidly, using both the output pulse of an encoder and infrared sensors. The crane position is calculated by counting the output pulse of an incremental encoder, which is mounted on the wheel in the crane. By the way, the wheel slippage on rail may cause some errors in the crane position information obtained from encoder pulse, and the infrared sensor is used to compensate for errors in the crane position information. The performance of proposed method is verified on experimental results with the simulator of yard crane, the size of which is about 1/10 with the real crane.

A Case Study of Automation Management System of Damaged Container in the Port Gate (항만 게이트의 데미지 컨테이너 관리 자동화 시스템 구축 사례연구)

  • Cha, Sang-Hyun;Noh, Chang-Kyun
    • Journal of Navigation and Port Research
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    • v.41 no.3
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    • pp.119-126
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    • 2017
  • As container vessels get larger, container terminals are also likely to grow. The problem that arises is that the growing volume should be handled in the same amount of time as before. Container terminals are introducing an automation system in order to overcome the limitations of existing manual methods and to continuously reduce operating expenses. Because, Manual handling of carrying containers gate in and out of terminals causes inaccurate data, which results in confusion. An alternative is for containers to be labeled with barcodes that can be scanned into a system with a scanner, but this takes quite a long time and is inconvenient. A RFID system, also known as a gate automation system, can solve these problems by reducing the time of gate management with a technology that detects number identification plates, helping operators more efficiently perform gate management work. Having said that, with this system, when container damage is detected, gate operators make and keep documents manually. These documents, which are insufficient evidence in proving container damage, result in customer claims. In addition, it is difficult for gate operators and other workers to manage containers, exposing them to danger and accidents. This study suggests that if an automation system is introduced at gates, containers can be managed by a video storage system in order to better document damage The video system maintains information on container damage, allowing operators the ability to search for videos they need upon customer request, also allowing them to be better prepared for customer claims. In addition, this system reduces necessary personnel and risk of accidents near gates by integrating a wide range of work.

A Comparative Study on Productivity of High Performance Quay Crane in Container Terminal (고성능 안벽크레인의 터미널 하역 생산성 비교분석)

  • Ha Tae-Young;Choi Yong-Seok
    • Journal of Navigation and Port Research
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    • v.29 no.6 s.102
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    • pp.547-553
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    • 2005
  • The purpose of this paper is to evaluate the quay crane productivity in automated container terminal with perpendicular yard layout. In particular, four quay crane (single trolley/dual trolley/double trolley/supertainer) are considered to evaluate the productivity on the terminal performance. Each quay crane load or unload containers by a different process. For each quay crane, two productivities are considered and compared: mechanical productivity, net productivity. As the net productivity of quay crane is significant, in this paper, an application of simulation model to simulate automated container terminal is developed and a wide variety of computational experiments were conducted.

A Study on Development ATCS of Transfer Crane using Neural Network Predictive Control (신경회로망 예측제어에 의한 Transfer Crane의 ATCS개발에 관한 연구)

  • Sohn, Dong-Seop;Lee, Jin-Woo;Lee, Young-Jin;Lee, Kwon-Soon
    • Journal of Navigation and Port Research
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    • v.26 no.5
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    • pp.537-542
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    • 2002
  • Recently, an automatic crane control system is required with high speed and rapid transportation. Therefore, when container is transferred from th intial coordinate to the finial coordinate, the container paths should be built in terms of the least time and no swing. So in this paper, we calculated the anti-collision path for avoiding collision in its movement to the finial coordinate. And we constructed the neural network predictive PID (NNPPID) controller to control the precise navigation. The proposed predictive control system is composed of the neural network predictor, PID controller, neural network self-tuner which yields parameters of PID. Analyzed crane system through simulation, and proved excellency of control performance than other conventional controllers.

A Basic Study for Development of Automatic Arrangement Algorithm of Tower Crane using drawing recognition (도면인식을 이용한 타워크레인 위치선정 자동화 알고리즘 개발 기초연구)

  • Lim, Chaeyeon;Lee, Donghoon;Han, Kyung Bo;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.64-65
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    • 2015
  • As construction projects have increased in size and height recently, lifting accounts for increasingly greater portion and tower cranes are used more frequently. At present, the selection and arrangement of tower crane are depend on the experience of experts. However, since the number of experts is fairly limited and a database for tower cranes regarding lifting capacity, operation properties, rent, etc has not been widely employed, tower cranes are often not effectively selected and arranged which can cause cost overruns and delays in the lifting work. To address such issues, this study attempts to perform a basic study for development of automatic arrangement algorithm of tower crane using drawing recognition. If relevant database is established and the algorithm suggested in this study is refined more systematically, even beginning level engineers will be able to plan tower crane arrangement in a way comparable to experienced experts.

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Tracking Control System Design for the Transfer Crane : Design of Full-order Observer with Weighted $H_{\infty}$ Error Bound (트랜스퍼 크레인의 이송위치제어를 위한 서보계 설계 : 가중 $H_{\infty}$ 오차사양을 만족하는 동일차원 관측기 설계)

  • Kim, Y.B.;Jeong, H.H.;Yang, J.H.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.42-49
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    • 2008
  • The most important job in the container terminal area is to handle the cargo effectively in the limited time. To achieve this object, many strategies have been introduced and applied to. If we consider the automated container terminal, it is necessary that the cargo handling equipments are equipped with more intelligent control systems. From the middle of the 1990's, an automated rail-mounted gantry crane(RMGC) and rubber-tired gantry crane(RTG) have been developed and widely used to handle containers in the yards. Recently, in these cranes, the many equipments like CCD cameras and sensors are mounted to cope with the automated terminal environment. In this paper, we try to support the development of more intelligent automated cranes which make the cargo handling be performed effectively in the yards. For this plant, the modelling, tracking control, anti-sway system design, skew motion suppressing and complicated motion control and suppressing problems must be considered. Especially, in this paper, the system modelling and tracking control approach are discussed. And, we design the tracking control system incorporating an observer based on the 2DOF servo system design approach to obtain the desired state informations. In the case of observer design, a weighted $H_{\infty}$ error bound approach for a state estimator is considered. Based on an algebraic Riccati equation(inequality) approach, a necessary and sufficient condition for the existence of a full-order estimator which satisfies the weighted $H_{\infty}$ error bound is introduced. Where, the condition for existence of the estimator is denoted by a Linear Matrix Inequality(LMI) which gives an optimized solution and observer gain. Based on this result, we apply it to the tracking control system design for the transfer crane.

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Optimization of Dispatching Strategies for Stacking Cranes Including Remarshaling Jobs (재정돈을 포함한 장치장 크레인의 작업 할당 전략 최적화)

  • Kim, Taekwang;Yang, Youngjee;Bae, Aekyoung;Ryu, Kwang Ryul
    • Journal of Navigation and Port Research
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    • v.38 no.2
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    • pp.155-162
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    • 2014
  • In container terminals, stacking yard is the place where import and export containers are temporarily stored before being loaded onto or after being discharged from a ship. Since all the containers go through the stacking yard in their logistic flow, the productivity of the terminal critically depends on efficient operation of stacking yard, which again depends on how well the stacking locations of the incoming containers are determined. However, a good location for stacking an incoming container later can turn out to be a bad one when that container is to be fetched out of the stacking yard, especially if some rehandling is required. This means that good locations for the containers are changing over time. Therefore, in most container terminals, the so-called remarshaling is done to move the containers from bad location to good locations. Although there are many previous works on remarshaling, they all assume that the remarshaling can be done separately from the main jobs when the cranes are idle for rather a long period of time. However, in reality, cranes are hardly available for a period long enough for remarshaling. This paper proposes a crane dispatching strategy that allows remarshaling jobs to be mixed together with the main jobs whenever an opportunity is detected. Experimental results by simulation reveals that the proposed method effectively contributes to the improvement of terminal productivity.

Anti-sway System for Automatic Container Terminal (자동화 컨테이너 터미널용 Anti-Sway 시스템)

  • 박경택;박찬훈;김두형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.428-431
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    • 2002
  • Yard cranes are very useful equipments for handling of heavy containers. But rope-driven yard cranes must have a little of sway and skew motion because ropes are passive mechanical device. So many researches have been concentrated on anti-sway algorithm controlling trolley speed. But control algorithm of trolley speed is not practical in windy weather. In this paper, we are going to propose a new structure for anti-sway. This structure uses aux. ropes. The control strategy with auxiliary rope is very useful to sway control of yard crane because rope length is shorter than quay-side container cranes. In this paper, we derive equations of motion of trolley system which have anti-sway controller to use auxiliary rope. And main schemes are introduced and explained briefly.

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Development of Automatic Construction System for Steel Frames of High-Rise Buildings (로보틱 크레인 기반 고층건물 구조체 시공 자동화 시스템 개발)

  • Doh, Nak-Ju;Park, Gwi-Tae;Kang, Kyung-In;Im, Myo-Teak;Hong, Dae-Hui;Park, Shin-Suk;Lee, Seoung-Kyou
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.84-89
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    • 2007
  • In this paper, we introduce a new technique for automatic construction of steel frames in high-rise buildings. Basically, we combine advanced robotic technologies to building construction techniques. Four main topics will be developed such as: 1) Planning and synthesis of automatic construction system, 2) Development of construction factory system with climbing oil-pressured robot, 3) Core techniques for automatic assembly for steel frames, and 4) Intelligent resource management system. We expect that this new technique will increase the construction efficiency and will alleviate the manpower shortage problem in the aging society.

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Sliding-Mode Control of Container Cranes (컨테이너크레인 시스템의 슬라이딩모드제어)

  • Lee Suk-Jae;Park Hahn;Hong Keum-Shik
    • Journal of Navigation and Port Research
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    • v.29 no.8 s.104
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    • pp.747-753
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    • 2005
  • In this paper, as an anti-sway control strategy of container cranes, we investigate a variable structure control in which the moving load follows a given trajectory, whereas both the trolley and hoist controllers achieve their positioning problems. It is crucial, in an automated container terminal, that collisions should be avoided during the transference of containers from one place to another. It is also necessary, in the case of a quay crane, to select suitable loading and unloading trajectories of containers, so that possible collisions with surrounding obstacles are avoided. After a brief introduction of the mathematical model, a robust control scheme (i.e., a second-order sliding mode control that guarantees a fast and precise transference and a suppression of the resulted swing) is presented. Despite model uncertainties and unmodeled actuators dynamics, the swing suppression from the given trajectory is obtained by constraining the system motion on suitable sliding surfaces, which include both the desired path and the swing angle. The proposed controller has been tested with a laboratory-size pilot crane. Experimental results are provided.