• Title/Summary/Keyword: 크레인 설계

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Product Design and Manufacture on Safety Hook and X-jog for application in Hoist and Crane (호이스트 및 크레인에 적용 가능한 안전후크와 X-jog 제품 설계 및 제작)

  • Na, Hyun-Ho;Kim, Do-Jung;Choi, Ju-Seok;Oh, Woo-Jun;Park, Jae-Woong;Lee, Chon-Ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.21 no.1
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    • pp.91-96
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    • 2015
  • In this study, we performed a study on prevention of the escape hoist heavy objects on the basis of the case of a disaster occurring during crane operations. A safety hook of the automatic fastening and coupling method by the conventional coupling method, the weight of the outside consisting of a combination of a safety ring structure was designed and manufactured. The main mechanism three-dimensional detail design and structural analysis confirmed the structure and stability of small strain than the allowable stress of the Safety Hook with X-jog through. Safety factor was confirmed to represent the average 1.5 to 1.2 higher than the safety factor to be considered in the general design structure. Therefore, Safety Hook and X-jog in the present study is to be operated upon structural stability is a structure attached to the hoist and crane are considered sufficient.

Structural Design of a Container Crane Part-Jaw, Using Metamodels (메타모델을 이용한 크레인 부품 조의 구조설계)

  • Song, Byoung-Cheol;Bang, Il-Kwon;Han, Dong-Seop;Han, Geun-Jo;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.17-24
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    • 2008
  • Rail clamps are mechanical components installed to fix the container crane to its lower members against wind blast or slip. According to rail clamps should be designed to survive harsh wind loading conditions. In this study, a jaw structure, which is a part of a wedge-typed rail clamp, is optimized with respect to its strength under a severe wind loading condition. According to the classification of structural optimization, the structural optimization of a jaw is included in the category of shape optimization. Conventional structural optimization methods have difficulties in defining complex shape design variables and preventing mesh distortions. To overcome the difficulties, the metamodel using Kriging interpolation method is introduced to replace the true response by an approximate one. This research presents the shape optimization of a jaw using iterative Kriging interpolation models and a simulated annealing algorithm. The new Kriging models are iteratively constructed by refining the former Kriging models. This process is continued until the convergence criteria are satisfied. The optimum results obtained by the suggested method are compared with those obtained by the DOE (design of experiments) and VT (variation technology) methods built in ANSYS WORKBENCH.

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Design of an Optimal State Feedback Controller for Container Crane Systems with Constraints (제약조건을 가지는 컨테이너 크레인 시스템용 최적 상태궤환 제어기 설계)

  • 주상래;진강규
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.2
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    • pp.50-56
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    • 2000
  • This paper presents the design of an optimal state feedback controller for container cranes under some design specifications. To do this, the nonlinear equation of a container crane system is linearized and then augmented to eliminate the steady-state error, and some constraints are derived from the design specifications. Designing the controller involves a constrained optimization problem which classical gradient-based methods have difficulties in handling. Therefore, a real-coding genetic algorithm incorporating the penalty strategy is used. The responses of the proposed control system are compared with those of the unconstrained optimal control system to illustrate the efficiency.

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Design of a Fuzzy Controller for Position Control and Anti-Swing in Container Crane Systems Using Genetic Algorithms (유전알고리즘을 이용한 컨테이너 크레인 시스템의 위치제어 및 흔들림 억제를 위한 퍼지 제어기 설계)

  • 정형환;허동렬;오경근;주석민;안병철
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.6
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    • pp.53-60
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    • 2000
  • In this paper, we design a GA-fuzzy controller for position control and anti-swing at the destination point. A genetic algorithm is used to complement the demerits such as the difficulty of the component selection of the fuzzy controller, namely, scaling factors, membership functions and control rules. Lagrange equation is used to represent the motion equation of trolley and load in order to obtain mathematical modelling. Simulation results show that the proposed control technique is superior to a conventional optimal control in destination point moving and modification.

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Automation of Tower Cranes based on Optimal Control Method (최적 제어법에 의한 타워크레인의 자동화에 관한 연구)

  • Lee, Jin-Woo;Kim, Sang-Bong
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.213-222
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    • 1993
  • This paper is concerned with automation of tower cranes in view of the robust control of tower crane during take-off, load hoisting, load lowering and landing. The model equation of the tower crane is induced by using Lagrange's equation and it is linearized at equillibrium point. The control is realized by adopting the optimal regulator method. The effectiveness is proved through the experimental results for the oscillation control of cargo rope and the position controls of trolley and boom by the implementation of digital control using 16 bits microcomputer for the designed optimal control law.

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A Design and Characteristics Analysis of High Efficiency Gantry Crane (고효율 갠트리 크레인 설계 및 성능분석)

  • 김경한;이영진;이진우;이권순
    • Journal of Korean Port Research
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    • v.14 no.4
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    • pp.395-406
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    • 2000
  • In this paper, an improved high efficiency gantry crane for container transportation is designed. The basic concept of the designed crane can be used with modification of the classical gantry crane instead of changing lots of them. This crane can reduce the cycle time more than the classical gantry carne. The high efficiency gantry crane can improve the productivity of the container transportation job because of reducing cycle time. The loading and unloading capability are compared with classical crane. The result show that show that the proposed crane has better performances than classical type.

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Adaptive Control of PSD Sensor based Gantry Crane Systems (PSD 기반 갠트리 크레인 시스템의 적응제어)

  • Jeong, Sang-Chul;Kim, Dong-Won;Cho, Hyun-Cheol;Lee, Hyung-Ki
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1634-1635
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    • 2007
  • 본 논문은 갠트리 크레인의 시뮬레이터를 제작하여 적응형 흔들림 제어기를 설계한다. 흔들림 감지는 디지털 카메라 센서를 이용하였으며 모델기반 적응제어를 이용하여 제어규칙을 산출한다. 제어규칙은 리아푸노브 안정성이론을 적용하였으며 정의된 리아푸노브 함수의 미분식이 음수를 갖기 위한 크레인의 적응형 제어입력을 계산한다. 제안한 제어기의 성능을 검토하기 위하여 실시간 제어실험을 실시하였으며 이송체의 무게 변화에 대한 적응성을 검토한다. 또한 기존의 PI 제어기도 함께 실험하여 성능의 비교 검토한다.

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Development of Smart-phone based Thermal Imaging Diagnostic System for Monitoring Disc Pads of Crane (크레인 디스크 패드 모니터링을 위한 스마트폰 기반의 열영상 진단 시스템 개발)

  • Oh, Yeon-Jae;Park, Kyoung-Wook;Kim, Eung-Kon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.12
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    • pp.1397-1404
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    • 2014
  • Grab cranes are used for multi-purpose when the sand and soil are deposited into harbor wharf or the undersea construction is performed. Among the components of crane grab, the wire drum and disc brake pad are key expendables and have disadvantages that lot of heat is generated and very expensive when replacing them. In this study, the thermal image analysis for the disc brake, which works with wire drum of the crane is suggested. The suggested system performs the pad thermal diagnosis through the thermal image using the characteristics that the disc and pad surface temperatures are distributed abnormally before the brake failure and the disc pad damage. Therefore, the damage by the failure can be prevented by discovering the abnormality of the machine parts before failure and the life cycle of the pad and the cost can be extended and saved by operating the crane performing constant checkup for the overload.

Design of the Crane position control System using GPS and USN (GPS와 USN을 이용한 크레인 위치제어 시스템 설계)

  • Lim, Su-Il;Nam, Si-Byung;Lim, Hae-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.7
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    • pp.1520-1525
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    • 2009
  • In this paper, we study and simulate the suggested position control system using GPS and USN to replace the existing control system of a crane. For the correct approach, the position control system of a crane is divided into the control system of the ground station and the mobile station The hardware is comprised of GPS receiving module to receive the position control data of a crane from GPS satellites, bluetooth communication module for the data communication between the ground station and the mobile station, supersonic sensor module for a precise position control of a crane, motor to replace a crane roller, embedded MCU(ATmega128L) and so on. In here, an embedded MCU controls GPS receiving module, bluetooth communication module and supersonic sensor module. The Software is comprised of three programs. Three programs are the program to filter GGA output part in a receiving data of GPS receiving module, the driving program for supersonic sensor module, the digital map program to monitor a crane location. From the simulation results, it is demonstrated that the proposed system has the capability of crane position control with 1cm precision.

Study on the Dynamic Behavior Characteristics of an Earthquake in a Crane Pile Mooring Facility (크레인 말뚝식 계류시설의 지진시 동적거동 특성 연구)

  • Oh, Jeong-Keun;Jeong, Yeong-Seok;Kwon, Min-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.3
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    • pp.1-12
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    • 2021
  • The purpose of this paper is to study of the applicability of the current response spectrum analysis method by grasping the dynamic behavior characteristics of soil-pile and pier-crane in pile mooring facilities. To this end, time history analysis was performed using Abaqus as a design variable for various soil types, pile-ground modeling, and structure specific cycles. The results were compared with the analysis results of the response spectrum. Subsequently, a problem has been found in the current response spectrum analysis and the improvements are needed when considering the dynamic behavior of the ground-pile and pier-crane of the pile mooring facility.