• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.9
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• pp.3119-3124
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• 2010

The purpose of this paper is to analyze dynamic behaviors of the oil film thickness and engine bearings in both aligned and misaligned operation conditions of a crankshaft using computer simulation techniques. A crankshaft as an elastic body is modeled for a misaligned crankshaft which is very important design parameter of the film thickness and engine bearings. In this analysis, a dynamic characteristic of a minimum oil film is analyzed based on the elastohydrodynamic lubrication theory. The boundary conditions for analyzing the film behaviors include non-linear constraint forces and bending moments in engine bearings. The more expedient model of an engine bearing is extended to consider the effect of crankshaft misalignment. The computed results indicate that the minimum oil film thickness that causes a major influence on the performance of engine bearings has showed a decrease of 16% to 24% for the misaligned crankshaft compared with an aligned crankshaft. The computed results show that the misalignment of a crankshaft inevitably brings the reduction of minimum oil film thickness and this may increase the failure of a bearing. These results as design parameters are very useful for a bearing designer as a firm reference data of an automotive engine.

• Journal of the Society of Naval Architects of Korea
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• v.32 no.3
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• pp.126-134
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• 1995

The crack initiation life evaluation which is the most commonly used approach in fatigue strength studies for the designers, is performed for the crankshaft of mid-size engine. In order to evaluate the fatigue strength, structural analysis model and applied loads on crankshaft are prepared based on the cyclic system. Using the response data of the finite element analysis, crack initiation life is predicted and plotted on crankshaft geometric model. In this analysis, general purpose programs such as PATRAN, NASTRAN and EMRC/NISA are actively utilized. Life distribution contour plots, which is not yet established as an active tool in actual design system of ship structure & components, are suggested and examples for active predicting procedure such as stress contour plotting in structure strength analysis, are illustrated. Additionally, several correlated equations for prediction of the crack initiation life are introduced and discussed to improve the fatigue strength prediction of crankshaft.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.8
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• pp.98-106
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• 2020

This study examined the integrity of diesel engines for underwater vessels through failure analysis, analyzed the causes of abnormal diesel engine stoppage during building and examined the integrity of secondary damages. The diesel engine stoppage was analyzed by checking the temperature change of the piston before and after the abnormality and checking the damage. In addition, in order to analyze the secondary damage caused by the explosion, the tensile and compressive stresses transmitted to the crankshaft, the core part of the diesel engine, were calculated, and the stress distribution was examined through finite element analysis, but the crankshaft was designed by safety. It was confirmed that there was no damage to the crankcase even when the diesel engine was taken out of the ship and closely inspected. The integrity of the crank shaft was verified in advance for the occurrence of diesel engine emergency shutdown accidents through this research result. Therefore, the inspection and restoration were carried out to the minimum extent, and the quality of diesel engines was secured. This study is expected to be used as a reference for ensuring soundness in any future review of diesel engine quality problems.

• Tribology and Lubricants
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• v.2 no.1
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• pp.69-77
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• 1986

The motion of journal in a bearing is considered separately as rotation and translation, and then the equations of motion are derived. The bearing load capacities for these motions are calculated from the lubrication theory. The numeric integration of the equations of motion gives various journal orbit depending on force cycles and bearing parameters.

• Journal of the Korean Society of Safety
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• v.8 no.3
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• pp.13-18
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• 1993

This paper an application method of crankshaft of four cylinder internal combustion engine for studying stress analysis of the shaft. For simple analysis, uniform sections of journal, pin and arm parts were assumed. Transfer Metrix Method was used, considering branched part and coordinate transformation part. Bending, twisting moment and stresses of crank shaft were investigated.

• Journal of Korea Foundry Society
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• v.18 no.4
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• pp.325-333
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• 1998

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.563-564
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• 2011

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.2
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• pp.29-37
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• 1996

High speed engines with high power are increasingly on demands and almost engines employ crankshafts Such problems as bending and torsional vibrations become the point at issue in crankshaft analysis and design. In this study to overcome the diffiiculty with the large amount of computation in finite element vibration analysis of a crankshaft, a reduction method based on influence coefficient and lumped parameter is presented. which reduces the computation amount effectively and can be used in vibrational analysis and design of any types of crankshafts Crank journal and pinparts are meodelled as elements with 6degrees of freedom per node. Crank web part is modelled using equivalent mass and stiffness matices . based up on lumped parameter and influence coefficient respectively to reduce total degrees of freedom considerablely. To confirm the scheme of the study the results are compared with the known data and they are coincident. Also a simple crankshaft is designed and manufactured for experiments. The calculated results using reduction method and the experimental results agree well The scheme of this study can be utilized in evaluation results agree well. The calculated result are compared with the known data and they are coincident. Also a simple crankshaft is designed and manufactured for experiments. The calculated results using reduction method and the experimental results agree well. The scheme of this study can be utilized in evaluation and development of high speed engine.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1121-1126
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• 2003

Strength evaluation was carried out for the fillet and oil hole of crankshaft of medium speed diesel HiMSEN engine to verify initial concept design. Alternating torque obtained from torsional vibration analysis and radial force due to firing pressure were applied. It was assumed that the maximum alternating torque and radial force occur simultaneously. Weak points in view of fatigue are proceeding fillet and crank pin fillet area and the minimum normalized fatigue safety factor is 1.17 at crank pin fillet. The fatigue strength of the oil hole was evaluated to verify the effect of the surface roughness of the oil hole. As results, the specific level of the inner surface roughness and the polishing depth of the oil hole for sufficient fatigue strength was suggested. The maximum stress value and stress distribution at the inner surface of the oil hole can be easily estimated at initial design stage by the newly developed method.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.7-12
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• 2004

Large-sized pins are usually used to lift and handle large low speed diesel engine crankshaft. There has then been a need to reduce and optimize the weight of the traditionally used pins. Making an hole by cutting the inside of the pin out was investigated in view of static and fracture strength. To compensate the stress increase caused by the introduction of the inner hole, the groove in the circumferential direction pre-existing on the pin is to be removed. Finite element analysis was carried out for both the original model and weight reduced model. Stress intensity factors for semi-elliptical defects assumed on the pin for the original model and weight reduced model was calculated using the ASME method and compared with the fracture toughness test result of the pin material. The diameter of the cutting hole for the revised model was determined based on the analysis results.