• Title/Summary/Keyword: 콘크리트 배합

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Application on the CFBC Fly Ash as a Stimulant to Improve the Early Strength of Hydration Portland Cement (슬래그시멘트 초기강도 증진을 위한 자극제로서 CFBC Fly ash의 활용연구)

  • Park, JongTak;Oh, Hongseob;Jung, Gwon Soo;Kang, Chang Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.8-16
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    • 2020
  • As the circulating fluidized bed combustor(CFBC) boilers system to generate electric power increase in order to reduce environmental pollution, a lot of CFBC fly ashes(CFFA) are produced. CFFA has limited use in concrete because it contains free CaO, which can cause cement expansion and rapid initial hydration. In this study, the microstructure and the initial development of compressive strength characteristics were experimentally analyzed to be used as a stimulant to replace natural gypsum by mixing with CFFA and phosphate gypsum to enhance the initial strength of portland blast furnace slag cement. The recycled gypsum was used as flue-gas desulfurization gypsum and phosphate gypsum. Experimental results show that the initial strength development is relatively lower when CFFA and dihydrate gypsum are mixed, but the strength improvement effect of the mixture with CFFA and anhydrous gypsum as an anhydritedII typed crystalized gypsum is similar to that of natural gypsum. As a result, it w as analyzed to have high possibility of use for stimulant of portland blast furnace slag cement.

Color revelation characteristics of color mortar using iron oxide and carbon black (산화철과 카본블랙을 사용한 컬러 모르터르의 색상발현 특성)

  • Seok, Hwa-Song;Hong, Chang-Woo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.30 no.4
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    • pp.156-161
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    • 2020
  • Recently, as there has been growing demand for aesthetic quality in structural materials, the development of excellent color cement concrete having good coloration properties has become a requirement. This study is designed to analyze the basic physical properties of mortar and the properties of keeping the coloration under an ultraviolet ray accelerated weathering test environment according to changes in the mixing ratio between carbon black and iron oxide used as colorants. The test results show that the use of carbon black and iron oxide reduces the initial flow by 6.3~17.2 % and the air content by 3.5~31.5 % but increases the unit volume weight by 3.4~5.5 %, compared to ordinary Portland cement (OPC). In addition, the study shows that the addition of iron oxide increases the self drying shrinkage. So, caution needs to be taken on the workability of the concrete. The brightness value L represented by black showed the most excellent black colour when carbon black 3 % and iron oxide 5 % are added. According to UV accelerated weatherproof test, the brightness value L was found to increase in all experiment specimens by 4.28~11.97 %, and the color change by UV was found to be higher for the case where carbon black colorant was not used. Therefore, in terms of color revelation characteristics, the case using carbon black 3 % and iron oxide 5 % was found to show the best black color.

Fundamental Properties of Asphalt Concrete Mixture as Using TDF Fly Ash as Mineral Filler (아스팔트 콘크리트 채움재로 TDF Fly Ash 적용에 따른 아스팔트 혼합물 기초 물성 평가)

  • Choi, Min-Ju;Kim, Hyeokjung;Kim, Yongjoo;Lee, Jaejun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.37 no.2
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    • pp.497-505
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    • 2017
  • TDF (Tire derived fuel) Fly ash is an industrial by-product when scraped tire was used a fuel source at the power plant. TDF Fly ash has been classified as domestic waste at the workplace so far and has not been appropriately utilized. We conducted a fundamental physical property test of asphalt mixture to investigate the possibility of using TDF Fly ash as a mineral filler of asphalt mixture for exploring new usage strategies. TDF Fly ash meets KS F 3501 asphalt mixture mineral filler criteria. And the optimal asphalt binder amount was determined to be 4.5% by Marshall design. Mineral filler content was determined at 3% and analyzed by comparing using mineral filler as stone powder. The basic physical property test of the asphalt mixture was evaluated to the provision indicated in "Production and Construction Guidelines for Asphalt Mixture" published by the Ministry of Land, Infrastructure and Transport. In the test, Marshall stability test, dynamic immersion test, tensile strength ratio test, wheel tracking test were carried out. As a result of the experiment, Marshall stability and dynamic stability satisfied the standards, and confirmed the stability and Dynamic immersion and tensile strength ratio test that TDF Fly ash is more effective for scaling and moisture resistance than stone dust. Therefore, in this research, it is expected that multilateral utilization of TDF Fly ash, and a positive effect can be also expected.

Performance Improvement and Durability Evaluation of Shotcrete for Permanent Tunnel Support (터널 영구 지보재로서의 숏크리트 고성능화 및 내구성 평가에 관한 연구)

  • Lee, Sang-Pil;Ryu, Jong-Hyun;Lee, Sang-Don;Jeon, Seok-Won;Lee, Chung-In
    • Tunnel and Underground Space
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    • v.17 no.4
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    • pp.266-284
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    • 2007
  • Recently, many efforts have been made to construct the first unlined tunnel, without in-situ concrete lining, in Korea. However, the lack of reliability in the performance of shotcrete as permanent tunnel support prevented from its realization. Shotcrete has been regarded to have significant problems in field application and long term performance because of unsatisfactory strength level and durability compared to those of European countries. In this study, the high strength shotcrete satisfying compressive strength over 40 MPa and flexural strength over 4.5 MPa was developed from optimized mix design. The type of accelerators and the amount of silica fume were selected as the main factors in mixing process and the analyses were carried out up to the elapsed time of 2 years. In order to evaluate the short term durability of shotcrete, an array of laboratory test consisting of freeze-thaw, carbonation chloride penetration and permeability test was performed. For long-term durability tests, specimens have been put in an operated highway tunnel to expose them to the similar environment when they are actually used as an unlined tunnel support. From the strength and durability tests, it was found that only alkali-free based accelerator satisfied the target strength of this study and also, the developed shotcrete showed very high performance in its durability.

Specimen Size Effect in Estimation of Rut Resistance based on Deformation Strength (공시체 크기가 변형강도를 이용한 소성변형 추정에 미치는 영향)

  • Lee, Moon-Sup;Choi, Sun-Ju;Doh, Young-Soo;Kim, Kwang-Woo
    • International Journal of Highway Engineering
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    • v.6 no.2 s.20
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    • pp.1-13
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    • 2004
  • This study dealt with size effect of specimen in measuring deformation strength and estimating rut resistance of asphalt concretes under static loading using Kim test. Two aggregates, a normal asphalt (pen 60-80) and 6 polymer-modified asphalt (PMA) binders were used for preparation of 14 dense-graded mixtures. Mixtures were prepared based on optimum asphalt content by Marshall compactor (S= 10cm) and gyratory compactor (S= 15cm) for Kim test and for wheel tracking test. In statistical analysis by general linear model (GLM) procedure of SAS, the diameter of specimen was found not to be a significant factor that affect the Kim test result. Therefore, it was found that either loom-diameter or 15cm-diameter of specimen gave no significant difference in deformation strength ($K_D$) values in Kim test for any aggregate mixture. However, the thickness of specimen was found to be a significant factor in determining $K_D$. It is estimated that $K_D$ is a function of y, vertical deformation, and y has something to do with thickness of specimen. Therefore, it is suggested that the thickness of specimen should not be higher than 6.6cm, and the correction factor depending on the thickness value should be developed in the future study.

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Study on the Performance Evaluation of Colored Asphalt Hot Mixtures through the Usage of Grain-typed Color Additive (알갱이 형태의 유색첨가제를 이용한 칼라 아스팔트 혼합물의 공용성 평가 연구)

  • Lee, Sang-Yum;Ahn, Yong-Ju;Mun, Sung-Ho;Kim, Yeong-Min
    • International Journal of Highway Engineering
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    • v.13 no.4
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    • pp.117-122
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    • 2011
  • Asphalt concrete pavement can be widely seen on urban streets, highways, parking lots, and bike trails. Asphalt concrete pavement is relatively temperature sensitive materials due to the viscoelastic behavior, which can be defined as flexible performance in summer and rigid performance in winter. In terms of maintenance, it can be fixed quite easily if damaged. In addition, asphalt concrete pavement is generally found to be black and grey in color. However, several colors can be adopted to change the appearance of plain old boring, black and grey. Generally, there are two types of color systems in hot mix asphalt concrete materials. One system uses colored cementitious material that is applied to pavement surface through coating the surface of the asphalt pavement. The major disadvantage to this system requires a careful skill set to be used on the construction site in order to prevent taking off the cementitious material. The other coloring system colors the asphalt hot mixtures through using color additives. The main advantage to this system is that the asphalt pavement layer is colored using the same techniques that are already used in paving. The disadvantage is that the colors are limited to mainly reds and browns. In this study, a suggested color additive was evaluated, based on rutting, moisture sensitivity, and fatigue cracking performance.

Studies on the Hardening of Briquette Ash (연탄재의 경화(硬化)에 관(關)한 연구(硏究))

  • Kim, Seong-Wan;Sung, Chan-Yong
    • Korean Journal of Agricultural Science
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    • v.5 no.2
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    • pp.120-126
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    • 1978
  • Comparative studies have been carried out to elucidate effects of 3 types of Japanese hardening agents and cement on the compressive and tensil strength of solidified briquette ashes with different ages, when various mixing ratio were applied. 1. The hardening agent, especially type C, were appeared to be better than the cement to obtain higher compressive and tensil strength of the products. 2. The compressive strength when mixing ratio of 1 : 3 applied were : $177.6kg/cm^2$. for type C; $168.6kg/cm^2$ for type A; and $155.94kg/cm^2$ for type B. 3. The tensil strength when mixing ratio of 1 : 3 applied were: $24.63kg/cm^2$ for type C ; $23.14kg/cm^2$ for type B; and $22.45kg/cm^2$ for type A. 4. Although the solidified briquette ashes were found to be not as strong as cement mortar, it is (considered that they could be used instead of low-strength concrete, and that they could contribute to reduce the amount of terminal city-wastes then to reduce pollutions caused by the wastes.

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Structural Performance Evaluation of Recycled PET Fiber Reinforced RC Slab (재생 PET 섬유가 보강된 RC 슬래브의 구조성능 평가)

  • Kim, Sung Bae;Kim, Jang Ho Jay
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.1
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    • pp.114-123
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    • 2013
  • This study was performed to verify the structural reinforcing effect of recycled polyethylene terephthalate (PET) fiber. In order to verify the structural reinforcing capacity of RPET fiber, recycled PET fiber added RC slab specimens were prepared to examine the flexural capacity while those of plain concrete and those of added with PP fiber, and the behavior of the specimens were also evaluated. The result shows that the compressive strength reduces as the fiber volume fraction increases, and the rate of reduction varies from 2% to 7%. The result of the flexural capacity shows that the ultimate capacity of plain specimens is the highest compare to those fiber reinforced specimens, but it has shown that specimens reinforced by 5% PET fiber has the highest energy absorption and the ductility index. In the application of PET fiber in slab specimens has shown that ductility capacity have increased where the ultimate capacity decreasing. That is the different tendency of beam specimens, which the ultimate capacity and the ductility of those have both shown the improvement compare to plain concrete specimens, which means the reinforcing effect of PET fiber in slab is less strong than in beam. Therefore, the application of PET fiber in slab structures as reinforcement needs the proper mix proportion of concrete and volume fraction of PET fiber with deep consideration of the structures.

Development of Flowable Backfill Material Using Waste Oyster Shell, Coal Ash, and Surplus Soil (굴패각, 석탄회 및 굴착잔토를 이용한 무다짐 처리공법용 뒷채움재 개발)

  • Kim, Min-Jin;Wang, Xue;Lee, Je Joo;Lee, Sang Ho;Kim, Sung Bae;Kim, Chang-Joon
    • Clean Technology
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    • v.19 no.4
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    • pp.423-429
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    • 2013
  • This study aimed to develop flowable backfill material using oyster shell, coal ash, and surplus soil. The high temperature (> $800^{\circ}C$) reaction was required to convert $CaCO_3$ to CaO. The solid specimens formed by pozzlanic reaction between CaO and coal ash showed low unconfined compressive strength. The effect of kaolin and blast furnace slag was also examined. It was found that CaO and coal ash could not be utilized due to high cost and low performance. The use of oyster shell without calcination ($CaCO_3$) was evaluated. The specimens composing of oyster shell and cement showed the higher unconfined compressive strength than that composing of coal ash and cement. However, use of oyster shell is limited in mortar due to the presence of salt. Addition of soil into oyster shell-coal ash-cement mixture satisfied the specification of flowable backfill material by optimizing their ratio.

Study on Characteristics of Fine Bottom Ash Based Geopolymer Mortar (미분쇄 바텀애시 기반 지오폴리머 모르타르 특성에 관한 연구)

  • Lim, Gwi-Hwan;Lee, Jeong-Bae;Jeong, Hyun-Kyu;Kim, Seong-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.4
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    • pp.418-424
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    • 2016
  • This study is an experimental study on the recycling of bottom ash in coal ash discharged from a thermal power plant. Bottom ash has limited research on recycling because it has more porous and higher water absorption ratio than fly ash. In this paper, the bottom ash was pulverized to a specific surface area of $4,000cm^2/g$ in order to use as a binder, and the flow, compressive strength test and microstructure analysis of the bottom ash based geopolymer mortar were performed. The flow measurement results of the geopolymer mortar showed that the flow rate was improved by increasing mixing water as the molar concentration of activator was increased. Compressive strength increased with increasing curing temperature and molar concentration. Through the microstructure analysis, we could confirm the geopolymer gel produced by the reaction of the condensation polymerization. It is considered that it is possible to make the bottom ash based geopolymer concrete through proper molar concentration of activator and high temperature curing.