• Title/Summary/Keyword: 코팅부식

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Development of Polymer composites Materials for DMFC Bipolar plates (고분자 복합소재를 이용한 DMFC용 분리판 개발)

  • Son, Dong-Un;Shim, Tae-Hee;Song, Ha-Young;Jung, Eun-Mi;Shin, Yong;Hwang, Sang-Moon
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.160-165
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    • 2009
  • 연료전지 분리판은 연료전지 스택을 구성하는 부품 중에서 가장 많은 수량이 사용되는 부품의 하나로서 연료전지의 출력밀도(Power Density, W/L), 비출력(Specific Power, W/kg) 및 가격($/kWe) 관점에서 가능한 저가의 소재 및 제조공정으로 경량, 박형화가 이루어져야 하는 핵심 부품이다. 이러한 저가의 경량, 박형화 분리판 개발의 전제조건은 연료전지 스택에서 요구하는 다양한 물성, 장기수명 및 신뢰성은 나타내는 내구성을 만족해야 하는 것이다. 이렇듯 연료전지 분리판은 다음과 같은 요구 조건을 만족해야 한다. 높은 전기전도도, 전기화학적 부식 저항성, 화학적 안전성, 가스 기밀성, 기계적 강도 및 가공성 등이라 하겠다. 본 연구에서는 분리판의 요구 조건을 만족할 수 있는 분리판을 제작하기 위하여 고분자 복합소재(PCB; Printed Circuit Board)를 이용하여 전기도금을 통해 Cu/Au(1st PCB 분리판)과 Cu/Ni/Au(2st PCB 분리판)을 코팅하여 분리판을 제작하였다. 제조된 분리판을 이용하여, 접촉저항, 부식특성, 가스 기밀성, 기계적 강도를 분석하였으며, 단위전지를 제작 하여 상용 Graphite 분리판과 성능을 비교분석하였다.

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Investigation of Corrosion Characteristics with Zn, PTFE Hybrid Coating for SS400 in Sea Water (Zn, PTFE 복합 코팅에 의한 SS400 강의 해수 부식 특성 변화 연구)

  • Han, Min Su;Prak, Jae Cheul;Jang, Seok Ki;Kim, Seong Jong
    • Corrosion Science and Technology
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    • v.10 no.6
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    • pp.205-211
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    • 2011
  • The severe corrosion environment makes the steel product lifecycle short while Cu-alloys with anti-corrosion characteristic used in sea water are too expensive. This study shows that the Cu-alloy(Cu-37.25% Zn-0.67%Al) used in sea water environment can be superseded by SS400 with various coating process, evaluating electrochemical characteristics. Three coating processes were applied to SS400 such as PTFE + Zn coaing, Zn + PTFE coating and only Zn electrogalvanizing coaing. Various electrochemical experiments such as open circuit potential measurments, potentiodynamic polarization tests and analyses of Tafel constants. Mechanical properties were also measured by tensile test and hardness tests. As a result, Zn + PTFE coating for SS400 steel presented the excellent anti-corrosion characteristic in sea water.

Effects of Zn Coating and Heat Treatment on the Corrosion of Aluminum Heat Exchanger Tubes (아연 코팅과 열처리에 따른 알루미늄 열교환기 소재의 부식)

  • Cho, Soo Yeon;Kim, Jae Jung;Jang, Hee Jin
    • Corrosion Science and Technology
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    • v.18 no.1
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    • pp.24-32
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    • 2019
  • The effects of zinc coating and heat treatment on the corrosion resistance of aluminum alloys including A1100 and the modified A3003, used as heat exchanger tube were investigated in this study. The grain size of the heat-treated specimen is larger than that of the specimen without heat treatment, but the grain size did not significantly affect the corrosion behavior. The concentration of zinc was noted at 11.3 ~ 31.4 at.% for the as-received Zn-coated samples and reduced to 1.2 ~ 2.4 at.% after the heat treatment, as measured by the scanning electron microscopy (SEM) with an energy dispersive spectrometer (EDS) on the surface. The concentration of oxygen is 22 ~ 46 at.% for the zinc coated specimens while noted at 7.4 ~ 12.8 at.% for the specimens after the removal of the coating. The corrosion behavior depended largely on the concentrations of zinc, aluminum, and oxygen on the specimen surface, but not on the Mo content. The corrosion potential was high and the corrosion rate was low for a specimen with a low zinc content, a high aluminum content, and a high oxygen content.

Post-Thermal Exposure Bond Strength Properties of CFRP and GFRP in Concrete (콘크리트 고온 가열 이후 CFRP와 GFRP의 부착강도 특성)

  • Kim, Ju-Sung;Jeong, Su-Mi;Kim, Young-Jin;Park, Sun-Gyu
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.5
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    • pp.509-517
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    • 2023
  • The surge in FRP(Fiber Reinforced Plastic) research signifies the industry's pursuit to counteract the longstanding issue of rebar corrosion. Notably, Carbon Fiber Reinforced Plastic(CFRP) emerges as a commendable alternative, given its superior resistance to both corrosion and chemical interactions, thus positing itself as a potential replacement for traditional steel rebars. However, the layered composition of fibers and resin in CFRP flags a notable susceptibility to elevated temperatures. Despite its promise, comprehensive studies elucidating the full spectrum of CFRP properties remain ongoing. In this investigative study, we meticulously assessed the bond strength of CFRP post-exposure to high thermal conditions. Our findings underscored a parity in bond strength amongst silica sand-coated CFRP, rib-type CFRP, and Glass Fiber Reinforced Plastic(GFRP).

Fabrication and Characteristics of Parylene Coated Isolated Type Pressure Sensor (파릴렌 막이 증착된 봉입형 압력센서의 제작 및 그 특성)

  • 김우정;조용수;김홍균;최시영
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.40 no.2
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    • pp.81-86
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    • 2003
  • To measure the pressure using semiconductor type pressure sensor in water or chemical solution, the sensor must be protected from the solution using proper packaging materials. stainless steel isolated type pressure sensor packaged with SUS316 can be widely used to measure the pressure in water or chemical due to its high corrosion-resistance and good performance in tensility and welding. Even if the surface of SUS316 has a plenty of nickel and chromium, the SUS316 is highly corrosive in acidic or alkaline solution. We coated parylene and adhesion promoting copper layer are 5${\mu}{\textrm}{m}$ and 200nm, respectively. The parylene coated stainless steel pressure sensor showed good anti-corosive characteristics in various strong acids. The accuracy of pressure sensor wasn't varied after parylene coating with 0.5%FSO.

Surface Coating and Corrosion Characteristics of Bipolar Plates of PEMFC Application (PEMFC용 분리판 표면코팅 및 부식성 평가)

  • Kang, Kyung-Min;Kim, Dong-Mook;Choi, Jeong-Sik;Cha, In-Soo;Yun, Young-Hoon
    • Journal of Hydrogen and New Energy
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    • v.22 no.2
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    • pp.199-205
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    • 2011
  • Stainless steel 304 and 316 plates were deposited with the multi-layered coatings of titanium film (0.1 um) and gold film (1-2 um) by an electron beam evaporation method. The XRD patterns of the stainless steel plates modified with the multi-layered coatings showed the crystalline phases of the external gold film and the stainless steel substrate. Surface microstructural morphologies of the stainless steel bipolar plates modified with multi-layered coatings were observed by AFM and FE-SEM images. The external gold films formed on the stainless steel plates showed micro structure of grains of about 100 nm diameter. The grain size of the external surface of the stainless steel plates increased with the gold film thickness. The electrical resistance and water contact angle of the stainless steel bipolar plates covered with multi-layered coatings were examined with the thickness of the external gold film.

Performance assessment of Magnesium Bipolar Plates for Light Weight PEM Fuel Cell (PEM 연료전지 경량화를 위한 마그네슘 분리판의 성능평가)

  • Park, To-Soon;Lee, Dong-Woo;Kim, Kyung-Hwan;Kwon, Se-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.12
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    • pp.1063-1069
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    • 2012
  • In present paper, we used magnesium alloy having a lower density and higher electrical conductivity for bipolar plate to reduce the weight of PEM fuel cell. The silver was coated to prevent corrosion and form passivation film on the metal surface with sputtering. In acid proof evaluation for setting optimal coating conditions, the homogeneity of coating thickness was improved by coating with the thickness of 3 ${\mu}m$ which not indicated any micro cracks and the temperature $180^{\circ}C$. The performance test and evaluation based on the clamping pressure and channel depth to determine the configuration of bipolar plate for assembling single cell was implemented. And then we assembled single cell with this bipolar plate and implemented the performance test to ensure and compare the current-voltage performance followed as several factors such as coating or non-coating, the change of clamping pressure, the change of channel depth, etc. As these results, the maximum power density of single cell with the coated bipolar plate was 192 $mW/cm^2$ and it was confirmed that the power density per unit mass was better than existing metal bipolar plate.

Effect of SUS316L Bipolar Plate Corrosion on Contact Resistance and PEMFC Performance (SUS316L 분리판 부식에 의한 접촉저항 및 고분자전해질 연료전지 성능에 미치는 영향)

  • Kim, Junseob;Kim, Junbom
    • Applied Chemistry for Engineering
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    • v.32 no.6
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    • pp.664-670
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    • 2021
  • Stainless steel was applied as bipolar plate (BP) of polymer electrolyte membrane fuel cell (PEMFC) due to high mechanical strength, electrical conductivity, and good machinability. However, stainless steel was corroded and increased contact resistance resulting PEMFC performance decrease. Although the corrosion resistance could be improved by surface treatment such as noble metal coating, there is a disadvantage of cost increase. The stainless steel corrosion behavior and passive layer influence on PEMFC performance should be studied to improve durability and economics of metal bipolar plate. In this study, SUS316L bipolar plate of 25 cm2 active area was manufactured, and experiments were conducted for corrosion behavior at an anode and cathode. The influence of SUS316L BP corrosion on fuel cell performance was measured using the polarization curve, impedance, and contact resistance. The metal ion concentration in drained water was analyzed during fuel cell operation with SUS316L BP. It was confirmed that the corrosion occurs more severely at the anode than at the cathode for SUS316L BP. The contact resistance was increased due to the passivation of SUS316L during fuel cell operation, and metal ions continuously dissolved even after the passive layer formation.

Generation of Free Chlorine Using $RuO_2$/ Ti Electrode with Various Amount of Ru (Ru 코팅량에 따른 $RuO_2$/Ti 전극의 염소 발생)

  • Lee, JunCheol;Pak, DaeWon
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.11
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    • pp.715-719
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    • 2012
  • We investigated the effects of electrochemical characteristics and generation of chlorine by the different amount of Ru coating which was prepared for $RuO_2$/Ti electrode coated with 1.5 mg, 2.5 mg, 5.5 mg, 8.5 mg Ru per unit area ($cm^2$). As a Result of the cycle voltammetry experiments, chlorine overvoltage of Ru-coated electrodes showed to be the nearly sustained value of approximately 1.15V (vs. Ag/AgCl). By contrary, According to the results of the AC impedance spectroscopy and potentiodynamic polarization tests, the amount of Ru per unit area ($cm^2$) included 2.5 mg, 3.5 mg as $RuO_2$/Ti offered the highest levels of durability which was electrode resistance and corrosion rate appeared to be $0.4582{\Omega}$, $0.5267{\Omega}$ and 0.082 mm/yr, 0.058 mm/yr, respectively. It was also observed that generation of chlorine coated with 3.5 mg per unit area ($cm^2$) was the highest value of 15.2 mg/L.

Characteristics of LSC coated Metallic Interconnect for Solid Oxide Fuel Cell (LSC가 코팅된 고체산화물 연료전지용 금속연결재의 특성 연구)

  • Pyo, Seong-Soo;Lee, Seung-Bok;Lim, Tak-Hyoung;Park, Seok-Joo;Song, Rak-Hyun;Shin, Dong-Ryul
    • Korean Chemical Engineering Research
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    • v.48 no.2
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    • pp.172-177
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    • 2010
  • This study reports the high-temperature oxidation kinetics, ASR(area specific resistance), and interfacial microstructure of metallic interconnects coated with conductive oxides in oxidation atmosphere at $800^{\circ}C$, The conductive material LSC($La_{0.8}Sr_{0.2}CoO_3$, prepared by Solid State Reaction) was coated on the Crofer22APU. The contact behavior of coating layer/metal substrate was increased by sandblast. The electrical conductivity of the LSC coated Crpfer22APU was measured by a DC two probe four wire method for 4000hr, in air at $800^{\circ}C$. Microstructure and composition of the coated layer interface were investigated by SEM/EDS. These results show that a coated LSC layer prevents the formation and growth of oxide scale such as $Cr_2O_3$ and enhances the long-term stability and electrical performance of metallic interconnects for SOFCs.