• Title/Summary/Keyword: 카울

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Design and static structural analysis of KSLV-I upper stage cowls (KSLV-I 상단부 카울 설계 및 구조 해석)

  • An, Jae-Mo;Kim, Kwang-Soo;Jang, Young-Soon
    • Aerospace Engineering and Technology
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    • v.6 no.2
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    • pp.111-118
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    • 2007
  • KSLV-I which is being developed in KARI is composed with two stages, and adaptor ring is used for coupling stage. Cables for interconnecting between stage is exposed on the outside. Also 8 pyro bolts which are installed in adaptor ring are used for separation of stage. In general, cowl is used for protecting exposed parts or structure which are anxious about damage from outer environment. In KSLV-I, two kind of cowls are designed. The one is umbilical cowl, and the other is pyro bolt cowl. Because cowl is exposed on the outside, heat and pressure load developed from air have effect on cowls. Therefore verification of structural strength through static analysis is required. In this study, static analysis in load condition except heat load is accomplished. In result of analysis, structural strength of pyro bolt cowl is verified. But breakage of umbilical cowl is confirmed in pressure load condition. So design of umbilical cowl is modified for satisfying required structural strength. And structural strength of umbilical cowl through analysis is verified.

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A Study on Development of One-Piece Manufacturing Process for Automotive Cowl Cross Bar (자동차용 카울크로스바의 일체화 성형 공정 개발에 관한 연구)

  • Kim, Hong-Seok;Youn, Jae-Woong
    • Journal of the Korea Convergence Society
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    • v.8 no.12
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    • pp.275-281
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    • 2017
  • The automobile cowl cross bar which is a backbone frame part inside the cockpit module has been designed with more complex geometries recently due to demands of its enhanced functions and reduced weight of car. The traditional manufacturing process using welding between tubes with different diameters shows several problems such as poor mechanical characteristics and appearance, etc. Therefore, in this study, manufacturing processes which can eliminate the welding process were developed by applying one-piece metal forming processes such as tube drawing and radial swaging. As results, it was found that the one-piece manufacturing processes give better bending strength than the traditional welding process and the swaging process shows the lowest manufacturing cost.

Evaluation of Laminate Property using Caulplate Application (카울플레이트 적용을 통한 라미네이트 특성 평가)

  • Park, Dong-Cheol;Kim, Yun-Hae
    • Composites Research
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    • v.29 no.5
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    • pp.231-235
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    • 2016
  • In this study, integrated co-bonded panels with the same configuration of hat stiffeners were fabricated and measured for ply waviness phenomenon. Total specimens consisted of 2 types; 1) the general co-bonded panel and 2) the co-bonded panel with caul plate made of carbon epoxy composite materials. The first general co-bonded panel specimen exhibited that laminate thickness on the stiffener location area was much thicker than the non-stiffener area and, there was ply waviness with 0.61 mm height and 3.29 mm length. In the second co-bonded panel specimen, the reduced waviness with 0.22 mm height and 1.37 length resulted in more than 50% improvements, which is due to the uniform pressure distribution of co-bonded interface by caul plate.

Investigation of Supersonic Combustion within the Model Scramjet Engine by Shock Tunnel Test (충격파 터널시험을 통한 스크램제트 엔진의 초음속 연소현상연구)

  • Kang, Sang-Hun;Lee, Yang-Ji;Yang, Soo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.307-311
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    • 2008
  • Ground test of model Scramjet engine was performed with T4 free-piston shock tunnel at University of Queensland, Australia. Test condition of free stream was Mach 7.6 at 31 km altitude. With this condition, variation effects of fuel equivalence ratio, cavity, cowl setting were investigated. In the results, supersonic combustion or thermal choking was observed depending on the amount of fuel. Cavity and W-shape cowl showed early ignition and enhanced mixing respectively.

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Intake Start Characteristics of a Mach 5 Scramjet Engine (마하 5 스크램젯 엔진의 흡입구 시동 특성)

  • Yang, In-Young;Lee, Yang-Ji;Kim, Young-Moon;Lee, Kyung-Jae
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.388-391
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    • 2012
  • Intake start characteristics of a Mach 5 scramjet engine were investigated experimentally. Intake unstart was observed. The model-facility interaction or excessive internal contraction ratio were attributed to this unstart. Intake start was achieved by changing the model position to remove the model-facility interaction, and by modifying the cowl to give smaller contraction ratio.

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A Study for Stamping of Patchwork with Resistance Spot Weld (저항 점용접에 의한 실러 패치워크 적용 판재 프레스 성형 연구)

  • Lee, Gyeong-Min;Jung, Chan-Yeong;Song, Il-Jong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.8
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    • pp.25-31
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    • 2018
  • Recently, research on the development of lightweight vehicle bodies is increasing continuously as a response to fuel economy regulations. To reduce the weight of a vehicle body, a conventional steel plate has been substituted by light weight material with high specific strength and the jointing of multi-materials is generally applied. On the other hand, the customer's demand for safety and emotional quality in NVH (Noise, Vibration and Harshness) is becoming increasingly important. Therefore, a light weight with proper strength and NVH quality is needed. In the view of light weighting and NVH quality, the application of a vibration proof steel plate can be an effective solution but the formability of a sandwich panel is different with a conventional steel sheet. Therefore, careful analysis of formability is required. This study aims to characterize the formability of a sandwich high-strength steel plate. The high-strength steel plates of different thicknesses with resistance spot welding and sealer bonding were analyzed using forming limits diagram through a cup drawing test.

A Study on the Bonding Strength Analysis according to the Surface Treatment Characteristics of Aluminum Bar-Cowl Cross Member of Composite Material Injection Insert (복합소재 사출인서트 알루미늄 바 카울크로스멤버 표면처리 특성에 따른 접합강도 분석 연구)

  • Son, Dong il;So, Sangwoo;Hwang, Hyuntae;Choi, Dong hyuk;Choi, Wan gyu;Kim, Sun kyung;Kim, Dae il
    • Composites Research
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    • v.33 no.6
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    • pp.360-364
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    • 2020
  • Although research and development of existing steel-made Cowl Cross Member(CCM) was carried out with magnesium and plastic to make vehicles lighter, it is difficult to apply them to performance problems in the vehicle's mounting condition. Recently, the company is conducting research on the injection CCM of the composite insert as a lightweight component that is most suitable for mass-production of automotive parts. This is a manufacturing process that inserts composite injection bracket parts into aluminum bar, and the adhesion of the two parts is one of the important factors considering the vehicle's mounting conditions. In this study, the joint strength of Aluminum bar is one of the important factors as a study for the injection of aluminum bar into PA6-GF60 composite material. For the analysis of these research, the method of spraying adhesive to the aluminum bar and the case of knurling treatment have been analyzed and the bonding strength of the direction of rotation and lateral direction has been analyzed for each part between the aluminum bar of the cowl cross member and the shape of the injection component of composite materials.

Buzz Suppression of Supersonic Air Inlet by Cowl Position Modification (카울 위치변화에 의한 초음속 공기흡입구의 버즈억제)

  • Shin, Phil-Kwon;Park, Jong-Ho;Lee, Yong-Bum
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.3
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    • pp.10-17
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    • 2005
  • An experimental study was conducted at a Mach number of 2.0 to investigate the buzz suppression method on an axisymmetric, external compression supersonic inlet. The inlet model has a fixed geometry with no internal contraction. The inlet configuration was altered by changing the cowling. Results show that source of buzz has been related to the existence in the flow field of velocity discontinuity across a vortex sheet which originates from a shock intersection point. With external compression inlet, buzz can be suppressed by positioning the oblique shock slightly inside or outside of the cowl.

Hot Pressing Technology for Improvement of Density Profile and Sound Absorption Capability of Particleboard (파티클보드의 밀도경사와 흡음성 개선을 위한 열압기술)

  • Park, Hee Jun;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.1
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    • pp.25-33
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    • 2002
  • Improvement of density profile and sound absorption capability of particleboard was attempted. Three types of hot pressing methods examined ; flat-platen pressing method (A-type pressing), hot pressing in forming box (B-type pressing), and hot pressing set up jagged caul in forming box (C-type pressing). The raw materials were larch(Larix leptolepis (S, et. Z.) Gorden) shavings, phenol formaldehyde resin, and the particleboard perforated with stair type. The physical and mechanical properties such as specific gravity, bending strength (MOR), internal bonding strength (IB) and sound absorption coefficients were examined. The results are summarized as follows : 1) The MOR and internal bonding strength of the board pressed in forming box were higher than those of flat-platen pressed board. 2) The minimum density to average density ratio in thickness direction which pressed in forming box showed about 923%, in the case of 35 mm commercial particleboard and 50 mm flat-platen pressed board, its values showed about 66.4% and 865% respectively. 3) Sound absorption coefficients of the particleboard perforated with stair type were higher than those of flat-plated pressed board and commercial particleboard.