• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2011.05a
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• pp.55-55
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• 2011

자동차 후드, 라디에이터그릴(R/Grill), 범퍼, 아웃도어핸들 등 도장 도금 부품소재의 치핑시험법을 재정립 하였다. 시간에 따른 열화(100~1500hr)에 따라 도막 경도, 탄성율, Tg, 층간 부착성 등 물리적 특성 관찰하였고 제논시험기를 이용하여 재현시험을 행하였다. 국내에서 유일한 싱글/멀티 치핑기에 의한 치핑인자(속도, 비석, 각도 등) 분석 및 실제 주행차량의 분석을 통한 치핑의 주요원인을 밝혀냈다. 외산과 국산을 비교하여 속도별 치핑현상을 파악하였고, 마모 마찰열의 상승을 최소화와 원마도(R)의 최적조건을 찾아내었다.

• The Journal of Engineering Geology
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• v.28 no.3
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• pp.455-463
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• 2018

This study developed a method to quantitatively measure the size of cracks in concrete using X-ray CT images. We prepared samples with a diameter of 50 mm and a length of 100 mm by coring cracked concrete block that was obtained by chipping. We used a micro-focus X-ray CT, then applied the 3DMA method (3 Dimensional Medial axis Analysis) to the 3D CT images to find effective parameters for damage assessment. Finally, we quantitatively assessed the damage based on sample locations, using the damage assessment parameter. Results clearly show that the area near the chipping surface was damaged to a depth of 3 cm. Furthermore, X-ray methods can be used to evaluate the porosity index, burn number, and medial axis, which are used to estimate the damage to the area near the chipping surface.

• Tunnel and Underground Space
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• v.13 no.5
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• pp.362-372
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• 2003

Since the occurrence of Portland cement, a great number of concrete structures were constructed. But the concrete structures have their own life times, which inevitably demand repairing treatments, especially on their surface parts. Currently many various methods have been developed and are being applied fer this purpose. In this study, a newly developed method using pneumatic chipping machine and anchor pin was adopted far repair of old concrete structure and the mechanical characteristics of cementing plane between existing and new concrete were tested. Comparing the removal methods for the decrepit part of existing concrete using pneumatic chipping machine and hydraulic breaker, the peak cohesion was higher when using chipping machine at the cementing plane. On the other hand, the residual cohesion was higher for the case of breaker. Step shaped chipping on the cementing plane was effective in increasing peak cohesion, which results 14% increase in the case of 30 mm step height and 22% in 50 mm height when compared with planar chipping plane. The use of anchor pin increased the residual cohesion, which restricted shear slip on the cementing plane after peak shear stress and the tensile strength of 32% compared with that of non-anchored case. According to the combined effect of step shaped chipping of 30 mm and anchor pin with an interval of 15 cm, the peak cohesion reached up to 77% and the residual cohesion showed 180% of the ones of the fresh concrete, respectively.

• Proceedings of the Korea Concrete Institute Conference
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• 2005.11a
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• pp.343-346
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• 2005

This study makes the performance evaluation of water-jet chipping through analysis of ruggedness of chipping surface. The ruggedness is mapped by 3D Laser Scanner and the results are also compared with the chipping surface by mechanical chipping. And the details of in-situ works is investigated for increasing interface adhesion between existing concrete and repairing mortar. Water-jet has good operation efficiency which is up $60m^2$ per hour when the chipping depth is 7cm and also has a large ruggedness about 1.65.

• 한국도로학회지:도로
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• v.15 no.4
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• pp.44-50
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• 2013

• Journal of the Korean Society for Nondestructive Testing
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• v.11 no.1
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• pp.31-37
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• 1991

Acoustic emission(AE) signals detected during metal cutting were applied as the experimental test to sensing tool wear and chipping on the NC vertical milling machine. The in-process detection of cutting tool wear including chipping, cracking and fracture has been investigated by means of AE in spite of vibration or noise through intermittent metal cutting, then the following results were obtained 1) When the tool wear is increased suddenly, or the amplitude of AE signals changes largely, it indicates chipping or breaking of the insert tip. 2) It was confirmed that AE signal is highly sensitive to the cutting speed and tool wear. 3) At the early period of cutting, the wear were large and RMS value increased highly by the influence of minute chipping and cracking, etc. Therefore, the above situations should be considered for the time when the tool would be changed.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.1
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• pp.61-70
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• 2004

Generally, ceramics are very difficult-to-cut materials because of its high strength and hardness. The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Ceramics can be machined with traditional method such as grinding and polishing. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, to overcome these problems. BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5,10,15,20,25 and 30%. And, mechanical properties, R-curve behavior and machining tests are carried out to evaluate the machining properties of the manufactured machinable ceramics.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.4
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• pp.106-113
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• 2000

One of the recent changes in machining technology is rapid application of micro- and high precision grinding processes. A fine groove generation is necessary for the fabrication of optics, electronics and semiconductor parts. Slot grinding is very efficient for the generation of micro ordered groove with hard and brittle materials. In the process of slot grinding, chipping at the sharp edges and microcracks of the ground grooves are inevitable defects. Chipping should be reduced for the improvement of surface integrity. Mechanical contact with diamond grits causes microcracks at the grooves. This damage resides subsurface, and can be the cause of failure of the punch die. This paper deals with chipping generation at the sharp edges, surface integrity of side groove and fracture strength is related to the microcracks in the slot grinding.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.930-933
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• 2000

In this report experimental ultrasonic machine system has been fabricated and experimental machining has been performed using glass as a workpiece material. As grit size increases, material removal rate(MRR) was observed to be increased at decreased applied tool pressure on the workpiece, however at the higher applied pressure above $2-4\;kg/cm^2$ for smaller grit size, the MRR was not increased. Also better surface roughness was obtained for smaller grit size. Microchipping was observed from the microscopic examination and the pattern is similar to the iso-stress field where cracking is considered to be initiated near the surface.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.249-249
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• 2004

다양한 기계적인 제거 가공 공정에 있어서 발생되는 열의 냉각과 치핑 과정시의 원활한 윤활 및 칩의 효율적인 배출 작용 등을 위하여 필수적으로 적용되는 절삭유와 관련한 분야에 있어서 최근에 환경성과 경제성을 고려한 청정 생산 기술의 도입이 전 세계적으로 활성화되면서 사용량을 억제하거나 대체화하는 방식과 폐절삭유의 발생을 저감화하기 위한 수명 향상 방식 등을 위한 관련 연구들이 경쟁적으로 진행되고 있다. 그러나 현재까지 불가피하게 수용성 절삭유를 일반적으로 사용하는 국내 중소기업 형태의 영세한 생산 제조 작업 현장에 있어서는 비산, 분무되는 절삭유에 의하여 작업 환경이악화될 뿐만 아니라 점진적으로 부패되어 악취가 발생됨으로써 작업자가 기피하거나 산업 재해의 원인으로서도 작용되므로 우선적으로 절삭유의 사용량을 억제하기 위하여 최소한의 적정량만을 적용할 수 있는 기법을 채택하거나 절삭유의 수명을 극대화하기 위하여 적정한 상태를 유지할 수 있는 방식이 요구된다.(중략)