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Stress Analysis of the GEO-KOMPSAT-2 Tubing System (정지궤도복합위성 추진계 배관망 구조해석)

  • Jeong, Gyu;Lim, Jae Hyuk;Chae, Jongwon;Jeon, Hyung-Yoll
    • Journal of Aerospace System Engineering
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    • v.12 no.1
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    • pp.47-56
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    • 2018
  • In this paper, the structural analysis of the Geostationary Korea Multi-Purpose Satellite-2 (GEO-KOMPSAT-2) tubing system is discussed, and the structural integrity of the tubing system is assessed by comparative analysis with the results of overseas partner AIRBUS. Securing structural reliability of the tubing system is a very important key element of the propulsion system of the GEO-KOMPSAT-2 satellite. Therefore, FE modeling of the propulsion tubing was carried out directly using the CAE program, and structural analysis was performed to evaluate the stress state under launch conditions. Hoop stress, axial stress, bending stress, and torsion stress were calculated according to diverse load conditions by using pressure stress analysis, thruster alignment analysis, sine qualification load analysis, and random qualification load analysis. From the results, the Margin of Safety (MoS) of the tubing system is evaluated, and we can verify the structural integrity of the tubing system when subjected to various launch loads.

Investigation on Chilling Procedure for LOX Supply System for Liquid Rocket Engine (액체로켓엔진 산화제 공급부 냉각과정 고찰)

  • Cho, Nam-Kyung;Seo, Dae-Bahn;Yoo, Byung-Il;Kim, Seong-Han;Han, Yeoung-Min
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.3
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    • pp.119-126
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    • 2019
  • For rockets using cryogenic liquid hydrogen or liquid oxygen, chilling is required to avoid cavitation and surge problems. Chilling is categorized by the initial chilling/filling stage and the low-temperature maintenance stage. In addition, to improve satellite insertion capability, a multi-ignition capability is required and accordingly chilling to prepare for the next ignition during low-gravity coasting is also required. This paper describes the overall aspects of filling and low temperature maintain marinating for the booster and the upper stage engine including chilling for multi-ignition.

Dynamic Characteristics of Pintle Nozzle about Changes of Chamber Boundary Condition (연소실 경계조건 변화에 따른 핀틀 노즐의 동특성 연구)

  • Jeong, Kiyeon;Kang, Dong-Gi;Lee, Daeyeon;Choi, Jaesung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.5
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    • pp.22-31
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    • 2018
  • In this study, numerical simulations were performed to determine the dynamic characteristics of a pintle nozzle, with changes to the chamber boundary conditions. To apply movement, to the pintle, the nozzle and pintle were created separately by an auto-grid generation program using an overset grid method. The chamber boundary conditions were selected between a constant mass-flow rate condition and a propellant burn-back condition. The pressure and thrust characteristics of the constant mass-flow rate condition were determined by changing the ratio of the mass-flow rate in the inlet. The propellant burn-back condition was considered by formulation of the combustion rate. The burn-back conditions represented nonlinear phenomena, unlike the constant mass flow rate, and a small flow rate resulted in a large change in the chamber pressure.

A Study on the Application of a Fully Electric Propulsion System for Geostationary Missions (정지궤도위성의 완전 전기추진시스템 적용방안 연구)

  • Choi, Jaedong;Park, Bongkyu
    • Journal of Aerospace System Engineering
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    • v.16 no.5
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    • pp.26-34
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    • 2022
  • The propulsion system of geostationary orbiting satellites is typically used to raise the orbit into a transfer orbit, maintain the orbital position in the south/north, east/west direction in regular operation, and accumulate momentum in the south/north and east/west direction. Recently, when an electric propulsion system is used in a geostationary orbit satellite, the payload capacity can be increased by about 40% compared to a chemical propulsion system. However, despite these advantages, using an electric propulsion system has several limitations that should apply to all geostationary orbiting satellites. This paper discusses the operational constraints to consider when developing an indigenous geostationary satellite using a fully electric propulsion, radiation exposure, and control mechanism design due to unit displacement and floating ground-design. A high-voltage control unit for electric drives were analyzed.

Preliminary System Design of STEP Cube Lab. for Verification of Fundamental Space Technology (우주기반기술 검증용 극초소형 위성 STEP Cube Lab.의 시스템 개념설계)

  • Kwon, Sung-Cheol;Jung, Hyun-Mo;Ha, Heon-Woo;Han, Sung-Hyun;Lee, Myung-Jae;Jeon, Su-Hyeon;Park, Tae-Young;Kang, Su-Jin;Chae, Bong-Gun;Jang, Su-Eun;Oh, Hyun-Ung;Han, Sang-Hyuk;Choi, Gi-Hyuk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.5
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    • pp.430-436
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    • 2014
  • The mission objective of STEP Cube Lab. (Cube Laboratory for Space Technology Experimental Project) classified as a pico-class satellite is to verify the technical effectiveness of payloads such as variable emittance radiator, SMA washer, oscillating heat pipe and MEMS based solid propellant thruster researched at domestic universities. In addition, the MEMS concentrating photovoltaic power system and the non-explosive holding and separation mechanism with the advantages of high constraint force and low shock level will be developed as the primary payloads for on-orbit verification. In this study, the feasibility of the mission actualization has been confirmed by the preliminary system design.

Combustion Experiments of a High Pressure Liquid Propellant Thrust Chamber (고압 실물형 연소기의 저압 및 설계점 연소시험)

  • Seo Seonghyeon;Han Yeoung-Min;Moon Il-Yoon;Lee Kwang-Jin;Song Joo-Young;Choi Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.269-273
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    • 2005
  • A practical, 30-tonf-class fullscale thrust chamber has been combustion tested using real propellants for the first time in the domestic technology scene. The very first combustion test was conducted at a low mass flow rate condition for the preliminary assessment of any problems associated with its function and performance while reducing risks from a high chamber pressure never achieved before. A test for the design condition achieved through a low-pressure stage shows stable characteristics of all the static pressures and thrust. Dynamic pressures measured in the manifolds and the chamber did not reveal any distinct wave coupled to a specific frequency and their intensities reside in the allowable range. Moreover, it is encouraging to find no physical failures with a thrust chamber hardware.

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Preliminary Design of Test Facility for 75 tonf Class Liquid Rocket Engine Combustor (75톤급 액체로켓엔진 연소기 시험설비 기본설계)

  • Lim, Byoung-Jik;Kim, Jong-Gyu;Lee, Kwang-Jin;Kim, Mun-Ki;Ahn, Kyu-Bok;Kang, Dong-Hyuk;Seo, Seong-Hyeon;Han, Yeong-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.353-358
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    • 2009
  • For the successful development of 75 tonf class liquid rocket engine, a plenty of tests on each engine component has to be performed and this is equally true for a combustor. However the test facility which is in operation at Korea Aerospace Research Institute lacks its capacity to perform fire tests of a 75 tonf class combustor at its nominal thrust. Since the test facility has to be ready prior to the start of development tests, it is very urgent to establish the test facility. The preliminary design of a test facility for a 75 tonf class combustor which was performed according to the urgent necessity is described in the paper.

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Numerical Analysis on the Startup of a Rocket Engine (로켓 엔진의 시동에 관한 해석적 연구)

  • Park, Soon-Young;Seol, Woo-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.5
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    • pp.60-71
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    • 2007
  • The startup characteristic of liquid propellant rocket engine should be focused on the stable ignition of combustion chamber and gas generator. Also, to lessen the propellants consumption during this period which doesn't contribute to the flight thrust, the engine has to be transferred to the nominal mode quickly. Because of the risk of test, it is impossible to develop all the startup cyclogram or the specifications of engine by test, so the precedent numerical approach is quite necessary. In this study we developed a mathematical model for the startup phenomena in a liquid rocket engine driven by gas generator-turbopump system based on the commercial 1-D flow system analysis program, Flowmaster. Using this program we proposed a methodology to obtain the specifications of turbine starter and the opening time of shutoff valves for the stable startup of the engine. To verify this methodology we qualitatively compared the analysis results to the typical startup curve of the published engine, then found it is quite well matched.

Design and Pressure Loss Evaluation of Vacuum Brazed Cooling Passage for Full Authority Digital Engine Control (항공기용 엔진제어기의 진공 브레이징 냉각유로 설계 및 압력손실 평가)

  • Han, Myeongjae;Seol, Jinwoon;Jeong, Seungho;Cha, Minkyung;Jang, Hoyoun;Kim, Junghoe
    • Journal of the Korean Society of Propulsion Engineers
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    • v.26 no.2
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    • pp.72-78
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    • 2022
  • A vacuum brazed cooling passage for an aircraft engine controller was designed. In order to predict the total pressure loss, which is the main design factor of the cooling passage, theoretical and numerical methods for the major loss and the minor loss considering the overall shape of the cooling passage are presented. This design and evaluation method can predict the pressure loss of the complex cooling passage shape for various flow conditions at the initial design step.

Development of Power System for the Tilt-duct VTOL Aerial Robot (틸트-덕트 수직이착륙 비행로봇의 동력계통 개발)

  • Chang, Sung-Ho;Cho, Am;Lee, Chi-Hoon;Choi, Seong-Wook
    • Aerospace Engineering and Technology
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    • v.13 no.2
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    • pp.1-6
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    • 2014
  • Power system of the tilt-duct VTOL aerial robot has been developed. This paper focuses on the power train with small liquid-type engine for the R/C boat and presents the test results with design procedures. The hardware aspects of the power system include details about the hardware configurations for the interfaces with the vehicle. The ground test and tether test for measuring the thrust performance of vehicle and evaluating the endurance of power train carried out.