• Title/Summary/Keyword: 초정밀

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A1 합금의 미세 절삭가공 및 경면생성에 관한 연구

  • 제태진;김원일;이재경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.103-110
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    • 1991
  • 본 연구에서는 최근들어 첨단 가공기술로서 중요시되고있는 초정밀 경면가공기술의 기본원리를 이해하고 관련지식을 습득하여 향후 보다 나은 상태의 경면가공을 위한 기초를 확립하는데에그 목적을 두었다. 실험을 위한 공작기계는 초정밀 만능 연삭반( high precision universal grinder)에 플라이컷(fly-cut)방식에 의한 절삭가공이 가능 하도록 여러가지장치들을 부착하였으며, 절삭공구는 천연 다이아몬드를 사용하고, 피삭재는 A1-Cu-Ni-Mg 합금을 사용하였다. 본 실험에서는 주어진 조건내에서 어느정도의 표면 조도를 달성할수 있는지를 알아보고 그 과정을 통하여 공작기계, 공구, 피삭재등의 영향과 절삭력, 칩, 표면상태등을 고찰하여 여러가지 현상을 규명하여 향후의 발전을 위한 대책에 활용하고자 한다.

A Study on the Ultraprecision Cutting of Aluminium Alloy by the Diamond Tool (Diamond 공구에 의한 aluminium 합금의 초정밀 절삭가공에 관한 연구)

  • Yu, Ki-Hyun;Mun, Sang-Don;Yu, Jong-Sun;Kim, Tae-Young;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.78-83
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    • 1996
  • This paper presents the characteristics of surface roughness and cutting force in ultraprecision cutting of aluminium alloy using natural diamond tools whose edge radii are smaller than those of tools made of other materials. The feed rate and depth of engagement were set to be a micrometer order. After measuring the surface roughness of machined surface and cutting force for each cutting condition, the relations between the surface quality and its condition were investigated qualitatively. If the feed rate was under a certain limit, the machined surface quality was deteriorated unexpectedly. This is supposed to have happened due to vibration leading its condition to abnormal one. In a certain situation the machined surface roughness by a natural diamond tool was inferior to that made by a carbide tool whose cutting edge radius is larger. This is supposed to be caused by not normal machining but burnishing effect.

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Ultra Precision Machining of Machinable Ceramic by Electrolytic In-process Dressing (연속전해드레싱을 적용한 머신어블 세라믹의 초정밀 가공)

  • 원종구;이은상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.223-226
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    • 2002
  • Appropriate design/manufacturing conditions, to give outstanding material properties to the $Si_3$$N_4$-BN and AIN-BN based composite materials, will be investigated using the experimental design methods. Ultra-precision machinability of the developed ceramics will be systematically studied in the viewpoint of microstructure and material properties. Also, finite element methods will be applied to define basic principles to significantly improve machinability and various properties. Basic experiments will be performed to develop optimum ultra-precision machining technologies for the developed ceramics. For ultra-precision lapping machining, need to develop a ultra-precision lapping system, suitable metal bonded diamond wheel, and appropriate condition of ultra-precision lapping machining.

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Design, Modeling and Analysis of a 3-axis Fine Positioning Stage (초정밀 3축 이송 스테이지의 설계, 모델링 및 해석)

  • 강중옥;서문훈;한창수;홍성욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.989-992
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    • 2002
  • This paper presents a procedure far design, modeling and analysis of a fine positioning stage. The stage considered here is composed of flexure hinges, piezoelectric actuators and their peripherals. Through a series of analysis, the structural analysis model is simplified as a rigid body(the moving part) and springs (the flexure hinges). An experimental design procedure is applied to determine optimum design variables for flexure hinges. The optimum variables are validated through a numerical test. A sensitivity analysis on the notch positions is also performed to obtain a guideline of fabrication accuracy for the stage.

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Ultra-fine barrier ribs manufactured by LIGA process (LIGA공정을 이용한 정밀 미세 격벽(barrier ribs) 성형용 금형 제작)

  • Cho, Jin-Woo;Hong, Sung-Jae;Park, Soon-Sup
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.2221-2223
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    • 2000
  • 본 연구에서는 새로운 개념의 초정밀 가공기술인 LIGA 기술(이하 X-선 가공기술이라 함)을 이용하여 정밀 격벽(barrier ribs) 성형용 Ni 금형을 제작하였다. 먼저 X-ray 투과도가 우수하며 내구성 및 기계적 강도가 뛰어난 새로운 재질의 graphite X-선 마스크를 제작하였으며 한정된 단위면적의 X-선 마스크를 이용하여 X-선 노광 면적을 최대화 할 수 있는 새로운 X-선 exposure 기술을 개발하였다. 제작된 barrier ribs 성형용 초정밀 금형의 전체 size는 170mm X 130mm이며 pitch 간격은 110/55${\mu}m$ $\pm$ 0.7${\mu}m$ 이다.

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A Study on Endurance Estimation of ultra Precision Reverse-Locking Clutches under Contact Condition (접촉상태에 있는 초정밀 역전방지클러치의 내구성 평가에 관한 연구)

  • Suh Jeong Se;Lee Seok Soon;Lee Tae Sun;Choi Jung Hoan;Lee Sang Bum
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.47-54
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    • 2005
  • A dangerous event occurred at the field industry and mechanical system. At developed by SUNGGOKNANOTECH corp. a R-L clutches of a small and high capacity serves safety device from a variety environment of mechanical system, it permits transmission of driving torque from input to output shaft in both directions of rotation, but restrains any feedback torque of the driven load from rotating the output shaft in either direction. This study was carried out to demonstrate through finite element method and durability estimation for safety of the R-L clutches without sliding during the engagement process. As results, we organized about endurance test method when applied rated torque.

Development of 3-axis fine Positioning Stage : Part 2. Fabrication and Performance Evaluation (초정밀 3축 이송 스테이지의 개발 : 2. 제작 및 성능 평가)

  • Kang, Joong-Ok;Baek, Seok;Han, Chang-Soo;Hong, Sung-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.155-162
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    • 2004
  • This paper presents the fabrication procedure and the experiments for the 3-axis fine positioning stage proposed in[1]. First, the dynamic characteristics of the actuator and the stage are tested with the preload changed in order to validate the stage design specifications. Secondly, the performance of the stage is also evaluated on the accuracy associated with linear positioning, angular error, and straightness error. Experimental results show that the developed stage is accurate enough to be used for nanometer positioning. Through the analysis and experiment, the developed fine positioning stage are found to have a long stroke due to the magnetically preloaded PZT actuators, the minimum motion crosstalk due to the use of a ball contact mechanism and the compact design.

Development of 3-axis Fine Positioning Stage: Part 1. Analysis and Design (초정밀 3축 이송 스테이지의 개발: 1. 해석 및 설계)

  • 강중옥;서문훈;한창수;홍성욱
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.147-154
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    • 2004
  • This paper presents a procedure for analysis and design of a fine positioning stage, which has many applications in industries for machine tools, semiconductor, LCD and so forth. The stage considered here is based on a single module with 3 axes which is composed of flexures hinges, piezoelectric actuators and their peripherals. Through a series of analysis, the structural analysis model is simplified as a rigid body(the moving part) and springs(the flexures hinges). An experimental design procedure is applied to determine the dimension of flexures hinges. A sensitivity analysis on the notch positions is also performed to obtain a guideline of fabrication accuracy for the stage. An actual fine stage is made and verified through an experiment on the dynamic characteristics.

A Design of seismic monitoring system for Ultra Precision FAB. Structure (지진재해 대비 정밀 FAB. 구조물의 모니터링 시스템 설계)

  • Lee, Hyun-Jun;Song, Won-kil;Lee, Kyong-Oh
    • Proceedings of the Korea Information Processing Society Conference
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    • 2013.05a
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    • pp.850-852
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    • 2013
  • 산업발전에 따라 초정밀 가공/생산/검사 장비를 설치, 운용하는 FAB. 구조물의 건축이 증대되고 있으며, 이에 따라 건물의 환경진동 규제치도 강화되고 있는 실정이다. 한국은 일본이나 동남아 국가들과는 달리 지진에 대한 피해가 직접적으로 보고되고 있지는 않지만, 동일본 지진에서와 같이 인접국가의 대규모 지진은 초정밀 장비의 작동에 심각한 영향을 준다. 따라서, 본 논문에서는 대규모 지진에 영향을 받는 일반 건물과 미세한 지반 진동에도 영향을 받는 정밀 FAB. 에서 운용이 가능한 범용적인 지진재해 대비 모니터링 시스템의 설계에 대해 서술한다.