• Title/Summary/Keyword: 초음파 가공

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Dyeing on PLA with Disperse Dyes (1) - Effect of Ultrasound (PLA섬유의 분산염료에 의한 염색 (1) - 초음파의 영향)

  • Jeong, Dong-Seok;Cheon, Tae-Il;Lee, Mun-Cheul
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.53-53
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    • 2011
  • Poly(lactic acid)(이하 PLA라 칭함)는 1970-80년대의 초기 연구에서는 높은 제조비용과 희귀성에 의해 봉합사와 약물전달시스템으로 용도가 제한적이었으나 1980년대를 거쳐 1990년 이후 농업의 혁신적인 변화를 거쳐 옥수수의 다양한 측면의 이용의 하나로서 6-7년 전부터 양산화에 성공하여, 의류, 필름 및 플라스틱의 여러 가지 분야에서 적용가능성을 모색하고 있다. PLA의 장점은 석유가 아닌 천연 원료에서 얻을 수 있으며, 기존의 합성섬유와는 달리 일정한 조건하에서 미생물 등에 의해 물과 이산화탄소로 90% 이상 분해되는 친환경적인 소재이다. 합성섬유에서 의류용으로 대부분 사용되는 폴리에스테르(이하 PET라 칭함)와 유사한 물성을 가지고 있는 PLA섬유는 PET섬유와 유사한 분산염료로 염색할 수 있다. 따라서 PLA섬유는 분산염료에 의한 염색법을 중심으로 연구되어지고 있으나, PET 섬유의 융점이 $254^{\circ}C$부근인 반면, PLA섬유는 $160-170^{\circ}C$부근이다. 이로 인해 PLA를 섬유로 용도전개에 있어서 약점으로 작용하고 있다. 그러나 PLA섬유는 특유의 경량감과 새로운 촉감 등의 많은 장점을 지니고 있어 여러 가지 용도전개가 되어지고 있다. 초음파는 사람이 들을 수 없는, 사람마다 한계값은 다르지만, 주파수 약 25kHz이상의 음파를 말하며, 주파수가 높고 파장이 짧기 때문에 강한 진동을 수반한다. 초음파의 이용 원리는 Cavitation이라는 현상으로 생성된 기포가 터지면서 강력한 에너지를 방출한다. 이것은 강력하여 사방으로 퍼져 물질표면이나 내부에 영향을 미친다. 섬유에서는 표면에 뭍은 불순물을 제거하는 세정 등에 응용되고 있으며, 염색분야에서도 다양하게 연구되어지고 있다. 본 연구에서는 초음파에 의한 PLA섬유의 염색성을 조사하였다. PLA섬유를 정련하여 초음파작용의 유무에 따라 염색하여 그 결과를 고찰하였다. 초음파 작용에 따른 분산염료의 표면 색변화는 없었으며, 섬유 표면 색 농도의 차이는 초음파 작용에 의하여 저온에서는 차이가 나타나지만, 고온인 $80^{\circ}C$에서는 오히려 낮아졌다.

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Roundness Improvement and Exit Crack Prevention in Micro-USM of Soda-Lime Glass (유리의 미세 초음파 가공 시 입구 진원도 향상 및 출구 크랙방지)

  • Hong, Ji-Hoon;Kim, Duck-Hwan;Chu, Chong-Nam;Kim, Bo-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.1039-1045
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    • 2007
  • Ultrasonic machining (USM) is suitable for machining hard, brittle and non-conductive materials such as silicon, glass and ceramics. Usually, when micro holes are machined on glass by USM, roundness of hole entrance is poor and cracks appear around the hole exit. In this paper the machining characteristics were studied for roundness improvement and exit crack prevention. From experiments, the tool bending and the shape of tool tip affect hole roundness. When the tool tip is hemispherical, good roundness of holes was obtained. The feedrate and the rotational speed of the tool affect the exit crack. With the machining conditions of 150 rpm in spindle speed and $0.5\;{\mu}m/s$ in feedrate, micro holes with less than $100\;{\mu}m$ in diameter were machined without an exit crack.

A study of Improvement of tip surface at rotator capillary using transmit effect of ultarasonic vibration energy (회전체의 초음파에너지 전달에 의한 캐피러리 조도면 개선에 관한 연구)

  • Byun Kyoung-Won;Youn Hee-Sang
    • Proceedings of the Acoustical Society of Korea Conference
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    • autumn
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    • pp.261-264
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    • 1999
  • 캐피러리(Capillary)는 반도체 납땜에 사용되는 헤더 부분으로써 현재까지는 강철핀에 다이아몬드를 부착하여 가공하였으나 가공정밀도에서 매우 불량하였다. 본 논문에서는 스핀들, 콜렉트, 척부분을 변경하여 초음파에너지를 가할 수 있도록 하였으며 특히, 주파수추종방법을 이용한 발진부 제어를 통해 부하단의 변화에도 대처할 수 있도록 하였으며 캐피러리(Capillary)의 가공을 최적화 하기 위해 혼과 진동자의 무게를 이용할 수 있도록 설계하였다. 본 방법을 사용하여 실험한 결과 캐피러리(Capillary) 조도면은 우수한 특성을 나타냈음을 확인했으며 현장에서 직접 사용할 수 있는 시스템을 제시하였다.

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Evaluation and Design of Ultrasonic Vibrator for Dental Surgery (치과용 골 수술기의 초음파 진동자 설계 및 평가)

  • Park, Ki-Moon;Kim, Jung-Hyun;Ko, Tae Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.102-108
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    • 2016
  • A dental ultrasonic surgical instrument, commercially known as a scaler, is a high-value-added advanced technology that is used for tartar removal, implant operations, and gum and jaw bone surgery. In this study, the piezoelectric phenomenon for making linear motion associated with input electrical signals was studied, and the behavior of the ultrasonic vibrator was investigated by using the commercially available finite element program ANSYS(R) for the purpose of designing dental surgery tools. Modal analysis was carried out, and the optimal frequency range was calculated from the analyzed results. The ultrasonic vibrator was then redesigned based on the calculated optimal frequency range. The performance of the system was tested, and consequently, the proposed methodology was proven useful in vibrator design.

A Study on Micro-hole machining for Ceramics(A1$_2$O$_3$) Using Ultrasonic vibration (초음파 진동을 이용한 세라믹스의 미세 구멍 가공 기술)

  • 이봉구;최헌종;이석우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.988-992
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    • 2002
  • Ultrasonic machining technology has been developed over recent years for the manufacture of and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramics in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvements in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by the electrical or chemical characteristics of the work material, making it suitable for application to ceramics. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

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Glass Drilling using Laser-induced Backside Wet Etching with Ultrasonic Vibration (초음파 진동과 레이저 후면 에칭을 통한 유리 구멍 가공)

  • Kim, Hye Mi;Park, Min Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.75-81
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    • 2014
  • Laser beam machining has been known as efficient for glass micromachining. It is usually used the ultra-short pulsed laser which is time-consuming and uneconomic process. In order to use economic and powerful long pulsed laser, indirect processing called laser-induced backside wet etching (LIBWE) is good alternative method. In this paper, micromachining of glass using Nd:YAG laser with nanosecond pulsed beam has been attempted. In order to improve shape accuracy, combined processing with magnetic stirrer has been widely used. Magnetic stirrer acts to circulate the solution and remove the bubble but it is not suitable for deep hole machining. To get better effect, ultrasonic vibration was applied for improving shape accuracy.

A Study on the Fabrication of Prototype Ultrasonic Machine Tool and It's Experimental Machining (실험용 초음파 가공기의 제작 및 가공실험에 관한 연구)

  • 김종광;서용위
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.930-933
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    • 2000
  • In this report experimental ultrasonic machine system has been fabricated and experimental machining has been performed using glass as a workpiece material. As grit size increases, material removal rate(MRR) was observed to be increased at decreased applied tool pressure on the workpiece, however at the higher applied pressure above $2-4\;kg/cm^2$ for smaller grit size, the MRR was not increased. Also better surface roughness was obtained for smaller grit size. Microchipping was observed from the microscopic examination and the pattern is similar to the iso-stress field where cracking is considered to be initiated near the surface.

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Micro Hole Machining for Ceramics ($Al_2O_3$) Using Ultrasonic Vibration (초음파 진동을 이용한 세라믹 소재의 마이크로 홀 가공)

  • 박성준;이봉구;최헌종
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.104-111
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    • 2004
  • Ultrasonic machining is a non-thermal, non-chemical, md non-electorial material removal process, and thus results in minimum modifications in mechanical properties of the brittle material during the process. Also, ultrasonic machining is a non-contact process that utilize ultrasonic vibration to impact a brittle material. In this research characteristics of micro-hole machining for brittle materials by ultrasonic machining(USM) process have been investigated. And the effect of ultrasonic vibration on the machining conditions is analyzed when machining fir non-conductive brittle materials using tungsten carbide tools with a view to improve form and machining accuracy.

The Effects of Ultrasonic Vibration on Surface Finish in Nano-second Laser Machining (나노초 레이저 가공에서 초음파 진동이 가공표면에 미치는 영향)

  • Kang, Bong-Chul;Kim, Gun-Woo;Cho, Sung-Hak;Park, Jong-Kweon;Yang, Min-Yang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.402-406
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    • 2010
  • Conventionally, the machined surface roughness in nano-second(ns) laser machining is damaged and rough due to thermal effects. To obtain the improved surface finish, the ultrasonic vibration is applied to ns-laser machining. The ultrasonic vibration jig is developed to apply the ultrasonic high precision motion to workpieces. And then the ns-laser machining is conducted to compare the effects of the ultrasonic vibration. The results show that the surface roughness with ultrasonic vibration is smoother than that without the vibration. The phenomenon could be explained as enhancement of heat transfer by ultrasonic vibration.

Effects on Changes of the Speed of Sound and the Broadband Ultrasound Attenuation on the Medium's Infilling in Additive Manufacturing Method of 3D Printing (3차원 프린팅 적층가공 방식에서 매질 내부 충전이 초음파 속도와 감쇠에 미치는 영향)

  • Seoung, Youl-Hun
    • Journal of radiological science and technology
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    • v.41 no.1
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    • pp.53-60
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    • 2018
  • The purpose of this study was investigating the effect of 3D printing technology that changes the speed of sound (SOS) and the broadband ultrasound attenuation (BUA) by controlling the density of the media phantom. We used 3D printers which called additive manufacturing (AM) by using material with polylactic acid (PLA). The inside of the medium phantom was filled crossly with 100%, 90%, 80%, 70%, 60%, and 50% of the material. The ultrasonic instrument measured the SOS and the BUA using a 0.55 MHz ultrasound output in opposing mode with a pair of transducers. As a result, the density of the medium phantoms with the SOS showed very high correlation (r = 0.944), but the SOS showed very low correlation (r = 0.500). It is expecting that the manufacturing and measurement method of the medium phantom using 3D printing technology will be used as basic data for ultrasonic bone mineral density.