• Title/Summary/Keyword: 초속경 폴리머 시멘트 모르타르

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Durability of Ultrarapid-Hardening Polymer-Modified Mortar Using Redispersible Polymer Powder (재유화형 분말수지 혼입 초속경 폴리머 시멘트 모르타르의 내구성)

  • 이윤수;주명기;연규석;정인수
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.660-667
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    • 2002
  • The effects of polymer-cement ratio and antifoamer content on the durability of ultrarapid-hardening polymer-modified mortars using redispersible polymer powder are examined. As a result, regardless of the antifoamer content, the setting time of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder tend to delay with increasing polymer-cement ratio. The water absorption and chloride ion penetration depth of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder decrease with increasing polymer-cement ratio and antifoamer content. The resistance of freezing and thawing and chemicals improvement is attributed to the improved bond between cement hydrates and aggregates because of the incorporation of redispersible polymer powder

Drying Shrinkage and Strength Properties of Ultrarapid-Hardening Polymer-Modified Mortar Using Redispersible Polymer Powder (재유화형 분말수지를 혼입한 초속경 폴리머시멘트 모르타르의 건조수축 및 강도특성)

  • Lee, Youn-Su;Joo, Myung-Ki
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.409-416
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    • 2003
  • The effects of polymer-cement ratio, antifoamer content and shrinkage-reducing agent content on the air content, setting time, drying shrinkage and strength of polymer-modified mortars using redispersible polymer powder are examined. As a result, the air content of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and antifoamer content. Regardless of the antifoamer content, the setting time of the polymer-modified mortars using redispersible polymer powder tend to delayed with increasing polymer-cement ratio. Irrespective of the antifoamer content, the drying shrinkage of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and shrinkage-reducing agent content. Regardless of the antifoamer content, the flexural and tensile strengths of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder tend to increase with increasing polymer-cement ratio, and tend to decrease with increasing shrinkage-reducing agent content. However, the compressive strength of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

Compressive and Adhesive Strengths of Mortars using Re-emulsification Type Polymer and Ultra-Rapid-Hardening Cement (재유화형 분말수지와 초속경 시멘트를 혼입한 모르타르의 압축강도 및 접착강도 특성)

  • Lee, Kwang-Il;Yoon, Hyun-Sub;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.4
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    • pp.329-335
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    • 2018
  • The objective of this study is to develop a mortar mixture with high workability and adhesive strength for section jacketing in seismic strengthening technology of existing concrete structures. To achieve targeted requirements of the mortars (initial flow exceeding 200 mm, compressive strength of 30MPa, and adhesive strength exceeding 1MPa), step-by-step tests were conducted under the variation of the following mixture parameters: water-to-binder ratio, sand-to-binder ratio, polymer-to-binder ratio, dosage of viscosity agent, and content of ultra-rapid-hardening cement. The adhesive strength of the mortars was also estimated with respect to the various surface treatment states of existing concrete. Based on the test results, the mortar mixture with the polymer-to-binder ratio of 10% and the content of ultra-rapid-hardening cement of 5% can be recommended for the section jacketing materials. The recommended mortar mixture satisfied the targeted requirements as follows: initial flow of 220 mm, high-early strength gain, 28-day compressive strength of 35MPa, and adhesive strength exceeding 1.2MPa.

Mechanical Properties of Repair Mortar Incorporated with Bio Polymer (바이오 폴리머를 이용한 구조물 보수용 모르타르의 역학적 특성 평가)

  • Lee, Sun-Mok;Hyun, Jung-hwan;Kwon, Ki-Seong;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.97-104
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    • 2018
  • In recent years, more than 5,000 tons of sargassum honeri have been infested in the southern coast and the coast of Jeju Island, causing serious damage to the farms and fisheries, and environmental problems. The alginate contained in the sargassum honeri is a natural polymeric substance mainly used for medicines and foods. However, since there is no way to utilize it in large quantities, a study was carried out to utilize bio polymer obtained from sargassum honeri in producing polymer mortar for repairing deteriorated infrastructures. From the tests of setting time, it was found that the L0BP12 mixture containing 12% of bio polymer increased the setting time by 20% as compared with the L12BP0 mixture using only synthetic polymer. From the tests of water absorbtion, the LOBP12 combination decreased by 0.36% compared to Plain-URHC using ultra rapid hardening cement. This indicated that the watertightness of the mortar was increased by the incorporation of the bio polymer. In the compressive and flexural strength tests, the strength decreased as the amount of bio polymer increased. The incorporation rate of the maximum bio polymer satisfying the KS F 4042 standard was determined to be 12%. In addition, the bond strength of the mortar produced with biopolymer was higher than that of Plain-URHC specimens, and it was confirmed that incorporation of bio polymer improves bond strength of mortar.

Mechanical Properties and Field Implementation of Floor Mortar Incorporated with VAE Polymer (VAE 폴리머를 이용한 모르타르 바닥재의 역학적 특성과 현작 적용성)

  • Bang, Jin-Wook;Lee, Sun-Mok;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.27-34
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    • 2017
  • Recently, the importance of the industrial warehouse floor has been increasing due to the development of the distribution and logistics industry. In this present study, an early-hardening polymer floor mortar which can compensate for the limitation of conventional cement based floor mortar regarding fluidity and long curing time was developed. In order to achieve the early-hardening of mortar characteristic ultra rapid hardening cement was used as binder. Four types of mixture proportions in accordance with the vinyl acetate ethylene(VAE) polymer contents with range from 10% to 20% and the other proto proportion without VAE polymer were designed. Mechanical experiments including the fluidity test, compressive strength test, bending test, bond test, and abrasion test were conducted for all mixture proportions. From the flow test result, it was possible to achieve the high flow with 250 mm by controlling the amount of superplasticizer. The incorporation of VAE polymer was found to affect the compressive strength reduction, however, the flexural strength was higher than that of the proto mixture, and it was evaluated to increase the compressive strength / flexural strength ratio. Moreover, at least 2.6 times higher bond strength and more than 4 times higher abrasion resistance were secured. From the mechanical experiments results, the optimum mixing ratio of the VAE polymer was determined to be 10%. As a result of application and monitoring, it shows that it has excellent resistance to cracking, discoloration, impact, and scratch as well as bond performance compared to the cement based floor mortar.

Strengths of Rapidly Hardening SBR Cement Mortars as Building Construction Materials According to Admixture Types and Curing Conditions (혼화재 종류 및 양생조건에 따른 속경성 SBR 시멘트 모르타르의 강도)

  • Jo, Young-Kug;Jeong, Seon-Ho;Jang, Duk-Bae
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.587-596
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    • 2011
  • Ultra rapid-hardening cement is widely used for latex-modified mortar and concrete as repair and finishing material during urgent work. The purpose of this study is to evaluate the improvements in strength made to SBR cement mortars by the adding of various admixtures and by the use of different curing methods. SBR cement mortar was prepared with various polymer-cement ratios, curing conditions and admixture contents, and tested for flow, flexural and compressive strengths. From the test results, it was determined that the flow of SBR cement mortar increased with an increase in the polymer-cement ratio, and the water reducing ratio also increased. The strength of cement mortar is improved by using SBR emulsion, and is strengthened by adding metakaoline. The strength of SBR cement mortar cured in standard conditions was increased with an increase in the polymer-cement ratio, and attained the maximum strengths at polymer-cement ratios of 15 % and 10 %, respectively. The maximum strengths of SBR cement mortar are about 1.8 and 1.3 times the strengths of plain mortar, respectively. In this study, it is confirmed that the polymer-cement ratio and curing method are important factors for improving the strengths of rapid-hardening SBR cement mortar.

Watertightness and Durability Properties of Ultra Rapid Hardening Grout using Bottom-ash (잔골재 대체재로서 바텀애쉬를 이용한 초속경 그라우트재의 수밀성 및 내구특성)

  • Lee, Gun-Cheol;Oh, Dong-Uk;Cho, Byoung-Young;Kim, Young-Geun;Cho, Chung-Ki
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.102-109
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    • 2011
  • In this study, in order to develop ultra rapid hardening mortar(URHM) for tunnel repairs using bottom ash of low recycle ratio and Admixture as Eco concept, watertightness and durability properties of URHM on temperature condition of construction field were performed. Test result, seepage quantity and water absorption coefficient regarding watertightness of URHM were as in the following : series II > series I. Seepage quantity for the standard condition were smaller than low temperatures. all specimens were satisfied below 20g as standards of seepage quantity on KS F 4042. Because of the decrease of unit cement content by to replacement of blast furnace slag, the neutrlization resistance for durability properties was reduced. The result of alkali resistance and acide resistance, compressive strengths for specimens soaked in calcium hydroxide solution of seriesI were lower than compressive strengths for specimens not soaked. On the other hand, the case of series II show that the deterioration of compressive strengths for specimens was not almost showed. Compressive strengths of specimens soaked were similar with specimens not soaked except series II-C in $5^{\circ}C$. Therefore, specimens using both blast furnace slag and bottom ash were good in alkali resistance and acide resistance.

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Drying Shrinkage of Ultrarapid-Hardening Polymer-Modified Mortar Using Redispersible Polymer Powder (재유화형 분말수지를 혼입한 초속경 폴리머 시멘트 모르타르의 건조수축)

  • 이윤수;주명기;정인수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.93-98
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    • 2002
  • The effects of polymer-cement ratio, antifoamer content and shrinkage-reducing agent content on the air content, setting time and drying shrinkage of polymer-modified mortars using redispersible polymer powder are examined. As a result the air content of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and antifoamer agent content. Regardless of the antifoamer content, the setting time of the polymer-modified mortars using redispersible polymer powder tend to delayed with increasing polymer-cement ratio. Irrespective of the antifoamer content, the drying shrinkage of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

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Properties of Strength of Ultrarapid-Hardening Polymer-Modified Mortar (초속경 폴리머 시멘트 모르타르의 강도특성)

  • Lee, Youn-Su;Joo, Myung-Ki;Yeon, Kyu-Seok
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.115-118
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    • 2001
  • The effects of polymer-cement ratio and shrinkage-reducing agent content on the strength properties of ultrarapid-hardening polymer-modified mortars using redispersible polymer powder are examined. As a result, the flexural and tensile strengths of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder tend to increase with increasing polymer-cement ratio, and tend to decrease with increasing shrinkage-reducing agent content. However, the compressive strength of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

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Durability Properties of Ultra Rapid Hardening Mortar Produced with Alumina-based Binder for Repairing Sewage Treatment Pipes (하수관거 보수용 알루미나계 결합재 초속경 모르타르의 내구 특성)

  • Eun-Ho, Kim;Byung-Jae, Lee;Sun-Mok, Lee;Yun-Yong, Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.482-488
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    • 2022
  • In this study, the durability of ultra rapid hardening mortar for sewage pipe was evaluated by type of mortar binder. As a result of analyzing the internal structure for each type of mortar, it was confirmed that Al2(OH)3 was generated in the internal structure of the CAC-based mortar, and its corrosion resistance was superior to that of other types of mortar. As a result of the compressive strength test, OPC had the tsmallest strength, followed by CAC100 > CAC100P > CAC80. This trend was similar to the previous study results. Chloride ion penetration resistance and freeze-thaw test showed similar trends. That is, CAC and C12A7 were better than OPC, and CSA was worse than OPC. This is mostly beacuse of cracks caused by expansion of CSA-based mortar. CAC100P mix showed the best chemical resistance. It is thought that this is because the alumina gel formed inside the mortar and the polymer combine to make the internal structure more dense.