• Title/Summary/Keyword: 철근 절단

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A Field Application of the Standardized Precess for Reinforcement-Related-Work (철근 기계화 가공 적용 사례)

  • 윤영호;양지수
    • Magazine of the Korea Concrete Institute
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    • v.5 no.4
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    • pp.66-76
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    • 1993
  • 철근콘크리트 구조물의 공사중 뼈대공사라고 할 수 있는 철근공사에 있어서, 현행 철근의 절단 절곡 가공방법은 현장 인력 수작업에 의한 가공 즉 노동집약적 형태로 운영되어 왔으며, 특히 절단가공에 있어서는 철근의 강도저하가 우려되는 산소를 사용한 가열절단으로 행해지고 있어, 본고에서는 이와같은 현장여건을 개선하고, 궁극적으로 인력절감, 현장 생산성 및 품질 향상을 꾀하기 위하여 철근 가공(절단,절곡) 기계화 시스템을 적용한 시공사례를 중심으로 소개하기로 한다.

Heated temperature and Range of the Oxy-acetylene Cutting Reinforcing Bar by Simulation and Experiment (시뮬레이션과 실험에 의한 산소절단기 절단시 철근의 수열온도 분포)

  • Kim, Bong-Joo;Kim, Jae-Hun;Cho, Byoung-Hoo
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.2
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    • pp.1-5
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    • 2008
  • The object of this experimental and simulation study is to find out heated temperature and range from the Oxy-acetylene cutting point of reinforcing bars (D10, D13, D16, D19, D22, D25 for each cases of SD3O and SD40) in room temperature ($20{\sim}22^{\circ}C$). This cutting is under the condition that a skilled worker cut one bar per a time. The results are these. 1. The temperature of the point 1 of reinforcing bars cut with Oxy-acetylene cutter is over 700$^{\circ}C$ under 1000$^{\circ}C$, but the temperature of the point 2 of reinforcing bars cut with Oxy-acetylene cutter is under 200$^{\circ}C$ 2. The temperature of the point that is apart 2cm from Oxy-acetylene cutting point is not over 200$^{\circ}C$, so reinforcing bars has not transform to be brittle. The results of simulation for temperatures of the each point apart from Oxy-acetylene cutting point is similar to upper experimental results.

Experimental Study on the Precast Concrete Joint using Re-bar Debonding and Cutting Technique (철근 비부착 및 절단 기법을 사용한 PC 접합부의 실험적 연구)

  • Yi, Waon-Ho;Moon, Jung-Ho;Lee, Yong-Jae;Lee, Han-Jun
    • Journal of the Korean Society of Hazard Mitigation
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    • v.2 no.4 s.7
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    • pp.131-141
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    • 2002
  • Precast concrete (PC) panels are often used as retaining walls to support soil pressure. In such a case, the panels should be connected at the location where PC panels meet with a buttress. However, it is not easy to provide enough development length for the reinforcing steels due to the limited width of the buttress. If it happens, the width of buttress should be increased as large enough although it is not desirable. The critical section required for providing the development length is always located where the flexural moment is maximum. Thus it is the place the buttress width ends. Also it is the place that the reinforcing steels stressed to maximum. However, it is possible to make differentiate between the maximum moment location and the most stressed location of reinforcing steels. It means that the most stressed location of reinforcing steels, the critical section, can be moved to the other place where the moment is not maximum. New critical location will have less moment than that of buttress width ends. In consequence, the development length would be longer than that of the typical way of construction. Debonding or cutting technique make it possible to reduce the moment strength of a section. Therefore reinforcing steels are debonded or cut to have a desired flexural strength at a desired place. In this study, five test specimens in full scale were erected to examine the effects of critical section movement in PC panel joints. Test parameters were the length variations of debonded and cut reinforcing steels. The test results showed that the debonding or cutting technique could be used to lengthen the development length in the joint of PC panels.

Stress Distribution Characteristics of Surrounding Reinforcing Bars due to Reinforcing Bar Cutting in Penetration (관통부의 철근 절단으로 인한 주변 철근의 응력분포 특성)

  • Chung, Chul-Hun;Moon, Il Hwan;Lee, Jungwhee;Song, Jae Cheol
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.6
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    • pp.775-786
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    • 2022
  • In the plant structures including nuclear power plants, penetrations are frequently installed in walls and slabs to reinforce facilities during operation, and reinforcing bars are sometimes cut off during concrete coring. Since these penetrations are not considered at the design or construction stage, cutting of reinforcing bar during opening installation is actually damage to the structure, structural integrity evaluation considering the stress transition range or effective width around the new penetration is necessary. In this study, various nonlinear analyses and static loading experiments are performed to evaluate the effect of reinforcing bar cutting that occurs when a penetration is newly installed in the shear wall of wall-type building of operating nuclear power plant. In addition, the decrease in wall stiffness due to the installed new penetration and cutting of reinforcing bars is evaluated and the stress and strain distributions of rebars around penetration are also measured.

An Implementation of Cutting-Ironbar Manufacturing Software using Dynamic Programming (동적계획법을 이용한 철근가공용 소프트웨어의 구현)

  • Kim, Seong-Hoon
    • Journal of the Korea Society of Computer and Information
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    • v.14 no.4
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    • pp.1-8
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    • 2009
  • In this paper, we deal an implementation of the software that produces sub-optimal solution of cutting-ironbar planning problem using dynamic programming. Generally, it is required to design an optimization algorithm to accept the practical requirements of cutting ironbar manufacturing. But, this problem is a multiple-sized 1-dimensional cutting stock problem and Linear Programming approaches to get the optimal solution is difficult to be applied due to the problem of explosive computation and memory limitation. In order to overcome this problem, we reform the problem for applying Dynamic Programming and propose a cutting-ironbar planning algorithm searching the sub-optimal solution in the space of fixed amount of combinated columns by using heuristics. Then, we design a graphic user interfaces and screen displays to be operated conveniently in the industry workplace and implement the software using open-source GUI library toolkit, GTK+.

A Development of Ironbar-manufacturing Industry Software using Dynamic Programming (동적계획법을 이용한 철근가공 산업용 소프트웨어 개발)

  • Kim, Seong-Hoon;Park, Choong-Sik
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2008.06a
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    • pp.211-216
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    • 2008
  • 이 논문은 철근 가공 산업 현장에서 스프레드쉬트에 의해 수작업으로 행하던 절단 작업의 계획 수립을 자동화된 시스템에 의해 최적의 절단 계획을 생성하도록 하는 소프트웨어의 개발을 다룬다. 이를 위하여, 먼저 시스템의 데이터 표현과 최적 문제 풀이를 위한 자동 계획 알고리듬의 설계가 요구된다. 이것은 다중 규격의 1차원 자재 절단 문제를 푸는 것으로, 동적계획법에 근거하여 자재 절단 문제를 재구성하고, 유한 범위의 조합 열에서도 근사 최적의 해를 찾을 수 있는 탐색 기법을 사용한 자재 절단 계획 알고리듬을 사용하였다. 그리고, 자동화된 철근 가공 산업용 소프트웨어는 작업 환경에 맞게 사용이 편리한 그래픽 화면과 사용자 인터페이스가 요구되는데, 공개 소프트웨어를 활용한 GUI 라이브러리 툴킷인 GTK+를 활용하여 이를 구현하였다.

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A Study of Explosive Jet-cutting Technology by Linear Shape Charges (성형폭약에 의한 폭발절단기술에 관한 연구)

  • 이병일;박근순;공창식;김광태
    • Tunnel and Underground Space
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    • v.10 no.4
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    • pp.516-525
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    • 2000
  • Recently, the demand for pollution-free demolition work of old reinforced concrete and steel structure has rapidly increased as the redevelopment of urban area has been accelerated. This study deals with linear shape charges for explosive jet cutting on steel structure. We have tested material and shape of steel structure, characteristics of thickness and strength, shape of linear shape charges, type of shape charges, cumulative charges, type of liner, stand-off distance, detonation method. effect of sound and vibration by air blast in explosive jet cutting method. So, We developed linear shape charges in order to take advantage of optimum explosive jet cutting condition. Shape charges were made of PETN explosives. We obtained the experimental formula to decide the amount of explosive needed for thickness of steel structure plate. There are prospects for application of the explosion curving technology under the open space conditions for dismantling the steel structure and steel bridge, scrapped old boats, which are going out of service.

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Structural Performance Evaluation of Hollow Reinforced Concrete Half Slabs (철근콘크리트 중공 하프슬래브의 구조성능평가)

  • Hwang, Hyun-Bok;Kim, Sang-Woo;Hwang, Hyun-Sik;Lee, Ki-Jang;Lee, Jung-Yoon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.45-48
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    • 2008
  • This study is for proposing the shape of hollow and evaluating the structural performance of hollow reinforced concrete (RC) half slabs. The two-phase experimental works were carried out, and styrofoam was used for reduction of dead load and vibration. From the Phase I test result, the shape and spacing of the hollow were determined to obtain the high deduction ratio of the concrete and the desirable failure mode of the hollow RC half slabs. In the Phase II test, two slab specimens were tested in flexure to evaluate the flexural capacity of the hollow RC half slabs with the proposed hollow shape. In the result of the test, all the specimens having the proposed hollow shape showed sufficient flexural capacity.

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Standardization of rebar manufacturing for rebar work (철근 공사에 있어서 철근 가공 표준화)

  • Cho, Young-Keun;Jung, Sang-Hwa
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.6
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    • pp.58-66
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    • 2009
  • Due to a shortage of professional labor and the stagnant construction industry in recent days, there has been an increasing demand for securing profitability through cost reduction. Though its importance in the cost and its great influence on the safety and durability of structures, the labor intensiveness of rebar work has caused a serious problem of rising cost accompanied by the loss of rebar materials. In the plant manufacturing process, rebar is cut and bent at the automated facilities and conveyed to the construction site, which makes it possible to manufacture higher-quality bars and to reduce the losses from rebar materials. Different from the expectation, however, this type of plant manufacturing still has not been active since its first introduction in 1990s. In this study, a research on the actual condition of rebar manufacturing plant has been implemented and a standardized rebar manufacturing has been provided as a way to activate rebar manufacturing.