• Title/Summary/Keyword: 철근가공 형상

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Analysis of re-bar manufacturing system in plant and its facilitate method (철근공사의 공장가공 현황분석과 활성화 방안)

  • Cho, Hun-Hee;Kang, Tai-Kyung;Park, Hyun-Yong;Yun, Seok-Heon;Hur, Young-Ki;Park, U-Yeol
    • Korean Journal of Construction Engineering and Management
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    • v.8 no.1 s.35
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    • pp.57-65
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    • 2007
  • Rebar work is a labor intensive operation, and with labor shortage and high-wage era, the cost is rising, so re-bar manufacturing system in plant is adapted. However there remains a lot of problems. Although manufacturing system in plant, which greatly effects the building's safety, endurance, and construction time, is an important phase in construction, it holds serious problem of quality and productivity deterioration due to its characteristic of intensive-labor and maintaining of old work methods resulting in poor management, and costs increase. Therefor in this study to investigate current situation and problems of rebar work in plant and to find methods of betterment, a survey was conducted to factory engineers in 18 companies.

Standardization of rebar manufacturing for rebar work (철근 공사에 있어서 철근 가공 표준화)

  • Cho, Young-Keun;Jung, Sang-Hwa
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.6
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    • pp.58-66
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    • 2009
  • Due to a shortage of professional labor and the stagnant construction industry in recent days, there has been an increasing demand for securing profitability through cost reduction. Though its importance in the cost and its great influence on the safety and durability of structures, the labor intensiveness of rebar work has caused a serious problem of rising cost accompanied by the loss of rebar materials. In the plant manufacturing process, rebar is cut and bent at the automated facilities and conveyed to the construction site, which makes it possible to manufacture higher-quality bars and to reduce the losses from rebar materials. Different from the expectation, however, this type of plant manufacturing still has not been active since its first introduction in 1990s. In this study, a research on the actual condition of rebar manufacturing plant has been implemented and a standardized rebar manufacturing has been provided as a way to activate rebar manufacturing.

Experimental Evaluation on Bond Strengths of Reinforcing Bar in Coils with Improved Machinability during Straightening Process (직선화 가공성을 고려한 코일철근의 실험적 부착강도 평가)

  • Chun, Sung-Chul;Choi, Oan-Chul;Jin, Jong-Min
    • Journal of the Korea Concrete Institute
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    • v.25 no.1
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    • pp.53-61
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    • 2013
  • A new deformation of reinforcing bar in coils was proposed to improve a machinability of straightening process, which has crescent-shaped transverse ribs with an inclination angle of 50 degrees, a crest width of $0.15d_b$, and a flank inclination of 55 degrees. The proposed deformation can increase contact area between a surface of re-bar and a groove of a roller during a straightening process and, therefore, it might reduce a damage of ribs, improve a final straightness, and enhance an efficiency of the straightening process. Splice tests were conducted to evaluate bond strengths of three types of re-bar in coils including the proposed re-bar, of which the inclination angles of transverse ribs were 50, 60, and 90 degrees, respectively. Test results show that the re-bars in coils have higher bond strengths than predicted strengths by equations of Orangun et al., ACI 408, and KCI by at least 10%. Correlation coefficients of bond strengths between a straight bar and re-bars in coils are 0.94 and more. Consequently, equations of the KCI code for determining development and splice lengths can be applied to the tested re-bars in coils.

A Numerical study on Spring-back Phenomenon of a Rebar for Manufacture (철근 공장가공화를 위한 철근 스프링 백에 대한 수치적 연구)

  • Choi, Chang-Hwan;Kim, Jin-Ho;Lee, Sung-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.8
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    • pp.3638-3643
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    • 2013
  • These days, workers in a construction site conduct a rebar bending process with a machine. This bending process has some problems such as long processing time and bad quality of the rebar. In order to manufacture a rebar having precision and machinability, we should study on Spring-back phenomenon. This phenomenon affects a shape of rebar after unloading due to restoration ability of material and it is influenced by bending angle, bending radius and a rebar diameter. The change of spring-back ratio according to the change of the parameters are analyzed by FEM. Consequently, Spring-back increases around $0.1^{\circ}$ as bending angle increases $10^{\circ}$. and it also increases around $0.6^{\circ}$ as diameter of rebar increases from ${\varphi}$ 10mm to ${\varphi}$ 16mm. while we can confirm that it decreases around $0.2^{\circ}$ as bending angle increases $10^{\circ}$.

A Study on the Actual Condition Analysis and Improvement of Rebar Work in Korean Building Construction (국내 철근공사 실태분석 및 개선방안에 관한 연구)

  • Park, U-Yeol;Kim, Gwang-Hui;Gang, Gyeong-In
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.3
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    • pp.83-91
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    • 2004
  • With labor shortage and high-wage era, the construction cost is rising and the construction business is dull, demanding the construction environment of Korea to raise profitability through major cost savings and rationalization of construction management. However, although reinforcing bar(rebar) work, which greatly effects the building's safety, endurance, and construction time, is an important phase in construction, it holds serious problem of quality and productivity deterioration due to its characteristic of intensive-labor and maintaining of old work methods resulting in poor management, and costs increase. Therefor in this study to investigate current situation and problems of rebar work and to find methods of betterment, a survey was conducted to site engineers and individuals in division of cost estimate of domestic construction company. The survey questions were on the subjects of (1) calculating rebar quantity, (2) ordering and procurement, (3) rebar cutting and bending, and (4) rebar work management. Method of improvement was sought by analyzing the results of the survey

Confinement Effect by Plate Type Lateral Reinforcement and Investigation of the Possibility for Use of High Strength Steel Bars in Reinforced Concrete Columns (횡방향 판재에 의한 횡구속 효과 및 철근콘크리트 기둥에서 고강도 철근의 사용성 검토)

  • Cho, Young-Jae;Kim, Jin-Keun
    • Journal of the Korea Concrete Institute
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    • v.24 no.6
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    • pp.643-650
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    • 2012
  • The limitation of the yield strength in reinforced concrete columns is given for the effective use of high-strength steel bar, because very high-strength steel bar does not yield while concrete fails in compression. In order to overcome this limitation, it is required to increase peak strain of the concrete. The objective of this study is to examine the confinement effect of plate type lateral reinforcement in reinforced concrete columns. From this experimental study, the reinforced concrete columns confined by plate type carbon fiber sheets showed higher compressive strength and peak concrete strain comparing to the unconfined columns. The confinement effect is higher when cross-sectional type is a circular one than a square one. Moreover, the confinement effect was also higher for circular type confinement. Based on this study, high-strength steel bars with strength exceeding 800 MPa can be effectively used for reinforced concrete columns confined by plate type lateral reinforcements.

Development of an Algorithm for Automatic Quantity Take-off of Slab Rebar (슬래브 철근 물량 산출 자동화 알고리즘 개발)

  • Kim, Suhwan;Kim, Sunkuk;Suh, Sangwook;Kim, Sangchul
    • Korean Journal of Construction Engineering and Management
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    • v.24 no.5
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    • pp.52-62
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    • 2023
  • The objective of this study is to propose an automated algorithm for precise cutting length of slab rebar complying with regulations such as anchorage length, standard hooks, and lapping length. This algorithm aims to improve the traditional manual quantity take-off process typically outsourced by external contractors. By providing accurate rebar quantity data at BBS(Bar Bending Schedule) level from the bidding phase, uncertainty in quantity take-off can be eliminated and reliance on out-sourcing reduced. In addition, the algorithm allows for early determination of precise quantities, enabling construction firms to preapre competitive and optimized bids, leading to increased profit margins during contract negotiations. The proposed algorithm not only streamlines redundant tasks across various processes, including estimating, budgeting, and BBS generation but also offers flexibility in handling post-contract structural drawing changes. In particular, the proposed algorithm, when combined with BIM, can solve the technical problems of using BIM in the early phases of construction, and the algorithm's formulas and shape codes that built as REVIT-based family files, can help saving time and manpower.

도로터널 조명시설의 설계기준

  • 지철근;이진우
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.11 no.1
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    • pp.14-23
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    • 1997
  • In this paper, the results of the measurement and analysis of extremely low frequency(ELF) electric field in the vicinity of 154[kV] overhead transmission lines have been described. The planar-type electric field sensor has been fabricated by three dimensional structure with special consideration of taking the power frequency and lower components. The calibration experiments have been carried out according to the procedures of IEEE recommendation. The electric field measuring system has the frequency bandwidth of 7[Hz] to 2.7[MHz] and the response sensitivity of 0.094[mV/V/m]. Also the practical measurements of electric field under an 154[kV] double circuit overhead transmission lines have been made and analyzed. It was known that the lateral electric field profiles under an 154[kV] double circuit overhead transmission lines show the asymmetrical distributions owing to the environmental metal frame structures and their maximum electric field magnitude is less than 3[kV/m]. It can be concluded that the measured results of the electric fields satisfy with all limits or guidelines of the various authorized international institutes' recommendations.

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Pull-out Resistance Capacity Evaluation of Perfobond Rib Shear Connector (유공강판 전단연결재의 인발저항성능 평가)

  • Kim, Young-Ho;Koo, Hyun-Bon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.6A
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    • pp.853-859
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    • 2008
  • As a new system of steel pipe pile cap reinforcement, the application of perforated flat bar bolted to the steel pipe pile head was suggested for the improvement of structural performance of footing structure. This study investigates the structural characteristics of perforated flat bar shear connectors according to shape and diameter of hole, number of rebars passing through the hole and the depth of settlement. The result shows several requirements to ensure sufficient pull-out resistance and ductility such as that the hole diameter excluding diameter of rebar should exceed the size of aggregates; the hole should be perforated with diameter as the half of plate height; and the adequate depth of settlement should be ensured for the optimal performance.