• Title/Summary/Keyword: 채터진동

Search Result 69, Processing Time 0.027 seconds

Analytical Prediction of Chatter Vibration in Milling Process (밀링 가공 시 채터 진동 예측의 해석적 방법)

  • Jeong, Nak-Shin;Yang, Min-Yang
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.3
    • /
    • pp.210-217
    • /
    • 2009
  • This paper presents the analytical prediction of stability lobes in milling. The stability lobes are obtained by measuring the frequency response function (FRF) of a machining center at the cutting point of the end mill cutter, identifying cutting constants, and approximating cutting force coefficients. The stability lobes are experimentally verified through cutting tests.

Dynamic Characteristic Analysis of CNC Grinding Center (High-speed CNC Grinding Center구조의 동적거동 해석)

  • 박종권;노승국;성활경
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1996.11a
    • /
    • pp.648-652
    • /
    • 1996
  • Grinding Center(GC)는 머시닝센터가 갖는 드릴링, 태핑 등의 절삭가공의 수행은 물론 주축의 고속화, 이송계의 고정밀화를 토대로 연삭숫돌의 절삭성 회복과 다듬질면의 거칠기를 확보하기 위한 기계로서 Dressing/Truing장치, 기상계측 장치, CNC기능을 구비하여 테이블과 공구간에 3차원의 상대운동을 시킴으로써 평면연삭, 내면연삭, 홈연삭, 캠연삭 등의 복잡한 형상의 연삭가공에 대해서도 공정을 집약화 할 수 있는 기계이다.(중략)

  • PDF

Tool Wear and Chatter Detection in Turning via Time-Series Modeling and Frequency Band Averaging (선삭가공에서 시계열모델 밑 주파수대역에너지법에 의한 공구마멸과 채터의 검출)

  • ;Y.S. Chiou;S.Y. Liang
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.11 no.2
    • /
    • pp.75-84
    • /
    • 1994
  • 기계가공프로세스에서 절삭공구의 마멸과 채터진동은 공작기계의 가동율과 생산성을 크게 저해하는 요인이 되고 있다. 본 연구에서는 공구마멸과 채터현상이 혼재하는 상황에서, 이들 두 현상을 동시에 검출하는데, AE 및 가속도센서에서 검출된 신호와 AR계수 및 주파수대역 평균에너지를 특징입력으로 하는 인공신경회로망을 이용하였다. 그 결과, 공구마멸과 채터현상에 대응하는 서로 다른 신호특징의 차이를 동시에 식별하는 데 인공신경 회로망의 유용성을 입증하였으며, 시계열모델의 AR계수(70 .approx. 90%)보다는 주파수대역에너지법의 평균에너지 (80 .approx. 100%)를 신경회로망의 특징입력으로 하는 경우가 높은 성공률을 나타내었다.

  • PDF

Monitoring of Chatter Vibration by Frequency Analysis of AE Signals (AE 신호의 주파수분석에 의한 Chatter 진동의 감시)

  • 조대현
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.9 no.5
    • /
    • pp.157-164
    • /
    • 2000
  • A machine tool generally has some serious stability problems in the form of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerates machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, the behavior of spectral density of AE signal and principal cutting force signal in order to monitor the chatter vibration in the cutting process has been investigated. From the results, the reliability of proposed monitoring method has been confirmed.

  • PDF

Diagnosis of Chatter Vibration using Frequency Domain in a Milling Process (밀링 공정시 주파수 영역을 이용한 채터 진동의 진단)

  • 김문기
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.10 no.3
    • /
    • pp.12-18
    • /
    • 2001
  • Frequency domain has been used to detect chatter vibration and to decide commencing point of chatter for the milling processes. For this, power spectrum of accelerations signal is analyzed in the frequency domain. Also, the power spectrum and surface roughness are measured, compared, and evaluated according to the depth of cut by experimental works. As a results, it is known that the commencing point of chatter can be decided the behavior of the maximum amplitude of the power spectrum of acceleration signal and there is a correlation between the power spectrum of acceleration signal and the surface roughness. In conclusion, the power spectrum of acceleration signal can be used as a useful information for detec-tion and estimation of chatter vibration in machining.

  • PDF

Monitoring of Chatter Vibration by Frequency analysis of AE & Force Signals (AE 및 Force 신호의 주파수분석에 의한 Chatter 진동의 감시)

  • 조대현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.14-19
    • /
    • 2000
  • A machine tool has some serous stability problem in the from of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerate machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, in order to moni색 of the chatter vibration on the cutting process, the behavior of spectral density of AE signal and principal cutting force signal has been investigated. Furthermore, its reliability from obtained the results has been studied to evaluate and confirm the proposed method with the application procedure and the experimental results.

  • PDF

Study on the real time chatter detection method during the high accurate grinding process (정밀연삭시 발생하는 채터진동 실시간 감시에 대한 연구)

  • Kim, InWoong;Lee, SunPyo;Choi, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2014.10a
    • /
    • pp.745-750
    • /
    • 2014
  • The chatter vibration in the machining process plays bad role in machining quality such as high roughness as well as tool life and machine failure. And the grinding process under this risk in the fully automated factory is exposed to the unexpected mass machining quality problem. Studying the vibration signal of the hub bearing grinding process, the reason of chatter vibration was explained with the specific machining pattern of chatter. And this study suggests the chatter detecting method in the production line, which is monitoring the peak acceleration level around the natural frequencies of the specimen, and calculating kurtosis value by assuming the chatter is related to the resonance of the specimen. The suggested method was applied to the vehicle hub bearing grinding process and proved good to detecting the chatter induced machining quality problem.

  • PDF

시계열 데이타 해석법을 이용한 절삭 시스템해석

  • 백대균;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.10a
    • /
    • pp.51-56
    • /
    • 2001
  • 공작기계로 금속을 절삭할 때 공작기계의 불안정, 즉 자려진동의 발생은 절삭과정과 공작기계구조 두 요소의 동적 거동에 기인한다. 공작기계의 채터와 구조의 동적인 거동은 모든 금속가공에서 가공물의 표면조도와 공구수명, 공작기계의 수명에 큰 영향을 미친다. 이와 같은 채터와 동적인 거동을 해석함으로써 최적의 절삭 조건을 결정할 수 있으나, 이러한 연구에서 가장 어려운 점은 기계구조와 절삭과정이 폐회를 구성하고 있기 때문이다.