• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1994.10a
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• pp.282-287
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• 1994

본 연구에서는 연구대상 차량의 소음저감 방안을 마련하기 위하여 차체의 진동 및 차실의 음향 특성해석, 연성해석을 수행하였다. 차실 음향특성을 나타내는 음향모드는 유한요소 해석으로부터 결정하였다. 이때 해석결과를 확인하기 위하여 음향모드를 측정, 수치해석결과와 비교하였다. 차실소음의 가진 특성을 갖는 차체의 진동특성은 모드시험을 통해서 결정하였다. 결정된 이들 모드들의 연성해석은 연성해석 전용 컴퓨터 프로그램을 사용하여 수행하였고, 그 결과를 소음실험 결과와 비교하여 Booming 소음에 기여가 큰 차체 panel부위를 결정하였다. 기여가 큰 panel의 진동특성 변경시 소음효과를 측정하여 구조변경 방안을 검토하였다.

• Journal of the KSME
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• v.22 no.2
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• pp.133-142
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• 1982

본 연구에서는 서울 수도권 제 2호선의 전동객차에 대하여 차체의 이론적인 구조강도를 해석하고 이에 대한 실험방법에 스트레인 게이지를 사용한 능력해석을 통하여 차체의 강도, 변위, 진통을 측정하고 평가하였다.

• Journal of the Korean Chemical Society
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• v.46 no.5
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• pp.444-456
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• 2002

To protect the occurrence of the oxidation of car body, we developed antioxidizing device made with sacrificial anode. Because car body is made of iron and iron-alloy and oxidation potential of Mg, Al and Zn is higher than that of iron, sacrificial anodes were made with Mg, Al and Zn. Accordingly, Mg, Al and Zn are better oxidizing than car body, iron and iron-alloy can be protected from oxidizing. We have made an antioxidizing device and evaluated their anti-corrosive effect for iron piece in the solution of hydrochloric, nitric and sulfuric acid using balance, SEM and XPS. When iron pieces were connected with antioxidizing device of car body, weight loss by oxidation was remarkably reduced and surface corrosion of iron piece was protected. It was shown that the surface of iron pieces which is not con-nected to the device was changed to iron(Ⅲ) oxide, Fe$_2$O$_3$. Therefore, if this device is attached to car body, corrosion and oxidation of car body will be reduced, considerably.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.8
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• pp.2555-2560
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• 1996

Inspecting the dimensional accuracy of a car-body in assembly line is a very important process to assure high productivity. Now there exist two common inspecting methods in practice. One is to measure a sampled car-body with three dimensional measuring machine, and the other is to measure car-body with three dimensional measuring machine, and the other is to measure car-body in assembly line using many sensors fixed to a large jig frame. The formal method takes too long to inspect a sampled car-body of a same sort, and cannot therefore give an useful error trend for the whole production. On the other hand, the latter lacks flexibility and is very cost-intensive. By using industrial robots and sensors, an in-line Car-Body Measuring(CBM) system which ensured high flexiblity and sufficient accuracy was developed. This CBM cell operates in real production line and measures the check points by the non-contact type using camera and laser displacement sensor(LDS). This system can handle about 15 Measuring points within a cycle time of 40 seconds. A process computer controls whole process such as data acquisition file handling and data analysis. Robot arms changes in length due to ambient temperature fluctuation affecting the measuring accuracy. To compensate this error, a robot arm calibration process was developed.

• Journal of the KSME
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• v.22 no.1
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• pp.53-61
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• 1982

최근년의 철도차량의 동향을 살펴보면, 고속경량화와 더불어 차체강도 및 진동특성 등이 중요 시됨에 따라 안전운행을 위하여 제작된 차량의 실제강도가 설계치의 허용범위내에 있어야 하 므로, 우리나라에서도 차량안전성차량을 위하여 전기제한 스트레인 게이지를 이용한 능력해석을 개발하여 성능평가에 도입할 수 있게 되었다. 본 연구에서는 선진외국과 같은 방식의 스트레인 게이지 법을 사용하여 전동객차의 차체 및 대동수 측정에는 가속도계와 스트레인 게이지를 transducer 로 사용하여 진동특성을 기록 및 분석하고, 안정성을 평가하였다.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2010.04a
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• pp.628-631
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• 2010

환경문제에 대한 관심으로 자동차에 대한 경량화가 요구되는 동시에 안전규제가 강화 되고 있어, 높은 인장강도를 가지는 고강도 강의 차체 적용 비율이 점차 증가하고 있다. 또한, 자동차 1대를 조립하기 위한 저항 점용접 횟수를 줄이고, 용접부에 충격안정성을 확보하기 위한 관심이 고조되고 있다. 따라서, 국내 자동차 산업에서 용접부의 신뢰성을 보장하기 다양한 비파괴 검사를 적용하고 있으며, 생산 공정에 적용하고 있다. 그중에서 용접 전극 사이에서 동저항(Dynamic resistance, 용접 공정중모재의 저항값의 변화)을 계측하여 용접성을 평가하는 방법이 제시되고, 차체 조립공정 중에 적용하려는 시도가 이루어지고 있다. 본 연구에서는 자동차 차체용 냉간 압연강판(590MPa dual-phase steel)을 인버터 DC 저항 점 용접하여, 용접전극 사이에서 동저항을 측정 하였다. 용접성은 인장전단 강도로 평가하였고, 용접 공정 변수는 용접 전류, 용접 시간, 가압력을 선정하였다. 동저항 그래프의 ${\alpha}$-peak와 ${\beta}$-peak값을 인장전단 강도에 따라 회귀 분석하여, 동저항에 따른 인장전단 강도를 예측하였다. 추가적으로, 용접부의 외관 형상 중에 압흔 깊이와 압흔자국 지름에 대한 회귀분석을 실시하였으며, 용접부 형상에 대한 신뢰성을 부여하였다.

• Journal of the korean Society of Automotive Engineers
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• v.11 no.1
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• pp.7-13
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• 1989

본 고에서는 당사에서 이용하고 있는 그릿드 마킹법에 의한 변형의 측정과 성형 한계도의 이용에 관하여 간략하게 소개하고자 한다.

• Journal of the Korean Society for Railway
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• v.11 no.1
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• pp.1-6
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• 2008

Sound transmission characteristics are investigated on the test specimen for the railway vehicle's floor section. Transmission loss on the honeycomb structure has been examined experimentally with the reverberation chamber. Predicted transmission loss values using NASTRAN, AUTOSEA2, are compared with measured Haloes and the effect of resonance on the transmission loss is identified. Transmission loss of different shapes of honeycomb structure are predicted.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.7
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• pp.3197-3202
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• 2013

When car builder designs the large carbody structure of railway vehicles, it is necessary to optimize the damping characteristics through the analysis of structure borne noise such as sound pressure level(SPL). This paper is a study on the structure borne noise analysis by characterizing the damping of double skin aluminum extruded panels for rolling stock carbody. The normalized SPL was calculated based on the simple source theory using measured mechanical mobility parameters from vibration tests(i.e. point, transfer and modal mobility). The reduced SPL was predicted by using finite element method by applying loss factor of damping material into laminated shell elements. It was found out that the damping material coated on the panels like underframe, which part is seriously affected by vibration during train run, took effect to reduce noise level.

• Journal of the Korean Society for Railway
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• v.15 no.4
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• pp.315-322
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• 2012

In a tunnel, interior noise of a high speed train increases by 5dB~7dB. The reason is that the sound intensity of the acoustic field in the tunnel significantly increases by the reflected waves occurred in the closed space. Especially, the incident acoustic power largely increases on the outside of the compartment side panel and large transmission of noise is available through the side panel and the glass window. In this paper, the sound insulation strategy in the tunnel is proposed for the next generation high speed train under development. Specimens of the aluminum extruded panels, layered panels and double glazed window are manufactured and intensity transmission loss is measured according to ASTM E2249-02. Based on the measured data, problems in the sound insulation performance are diagnosed and the sound insulation strategy is reviewed on each panel and layered structures.