• Title/Summary/Keyword: 차량 하중 변동

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A Study on the Fatigue Crack Evaluation Method of Railway Bogie Frame (철도차량 대차를 피로균열 평가법 연구)

  • Jun, Hyun-Kyu;Seo, Jung-Won;Lee, Dong-Hyong;Kim, Hyeong-Jin
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.16-24
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    • 2009
  • In this study, fatigue crack growth rate of a cracked railway bogie frame under variable amplitude loading is predicted by applying linear elastic fracture mechanics. For this purpose, we find the critical points by reference surveying on cracked railway bogie frames. And we make an effective load history by synthesizing the dynamic load measured from the critical points of railway bogie frame during commercial line operation and the static load calculated from structural analysis. Crack growth analyses are performed at the 3 critical points under the commercial operation loading condition by assuming an initial crack size as 40 mm. and the results are compared with the experimental results from Japanese railway bogie frame crack growth case. From the analysis results, we find that around 500,000 km operating distance is necessary to bring crack growth from the initial crack to unstable crack. And it takes around 3.8 normal operating years. We conclude that it is enough time to detect the crack between normal maintenance period.

A Study on Automatic Compensation for Head Lamps Cut-off Line Under Load Variation (차량 하중 변동에 따른 전조등 컷오프라인 자동 보상에 대한 연구)

  • Kim, Ki-Hyeon;Kim, Jun-Hyeon;Byeon, Dong-Kyu;Lee, Dong-Ik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.92-97
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    • 2011
  • Vehicle lightings are very important for safe driving during night time. Since the eye recovery time after an exposure to oncoming headlights would take after several seconds, the aiming point of vehicle head lamps have to pass safety requirements. Despite the fact that vehicle inclination is variable with vehicle load conditions, the head lamps aiming point is usually fixed at a constant position which is set by car manufacturer. Consequently, vehicle head lamps under varying load conditions often make people in the opposing vehicle uncomfortable, and even worse, can cause an accident. This paper presents an active vehicle lighting mechanism to automatically adjust its aiming point, or cut-off line, in order to compensate the change in vehicle inclination resulting from load variations. The effectiveness of the proposed method is demonstrated through a set of simulations and experiments with a real vehicle.

A Study on the Window Glass Pressure for High-speed Train (고속철도차량의 유리창 압력에 관한 연구)

  • Kwon, Hyeok-Bin;Chang, Dae-Sung
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.371-375
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    • 2010
  • In order to decide the strength requirement of the window glass for the high-speed train, the pressure change during the passage of the EMU type high-speed train has been numerically simulated. Based on the calculation results, the pressure difference between the inner and outer pressure of the cabin has been calculated to yield the amount of load acting on the window glass of the cabin. To simulate the pressure field generated by the high-speed train passing through the tunnel, computational fluid dynamics based on the axi-symmetric Navier-Stokes equation has been employed. The pressure change inside a train has been calculated using first order difference approximation based on a linear equation between the pressure change ratio inside a train and the pressure difference of inside and outside of the train.

반응표면법과 Monte Carlo 모사를 이용한 불확실한 변동의 강건설계를 위한 확률적 민감도의 제안

  • 백석흠;이경영;조석수;주원식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.89-89
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    • 2004
  • 결정적인 알고리즘과 입력정보의 사용은 평가된 해석과 실제 시스템 값과의 차이로 잘못된 결론을 이끌지도 모른다. 실제 시스템은 대부분 각각의 입력 매개변수들(input parameters)과 관계된 넓은 공차 영역(tolerance band)을 가지고 있어서 입력정보로 하나의 단일한 값을 할당하는 것이 어렵다. 단일 입력에 대한 한가지 해는 변동의 이해 없이 제한된 값이라는 것을 인식할 필요가 있는데 대개 결정론적 설계는 형상과 관련된 치수변동, 항복강도나 부재의 밀도, 탄성계수와 같은 재료 물성치의 불확실성(uncertainty)과 시스템에 작용하는 하중의 변동 등을 직접 고려하지 않고 설계를 수행하기 때문에 수용할 수 있는 오차의 범위 안에서 시스템의 응답을 정확히 평가하기가 쉽지 않았다.(중략)

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Fatigue Analysis of Reduction Gears Unit in Rolling Stock Considering Operating Characteristics (운행특성을 고려한 철도차량 감속기의 피로해석)

  • Kim, Chul-Su;Kang, Gil-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.3
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    • pp.1085-1090
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    • 2011
  • To assure the safety of rolling stock, it is important to perform the fatigue analysis of reduction gear unit in rolling stock considering a variation of velocity and traction motor capability. This paper presents fatigue analysis of the damage of reduction gear unit of railway vehicle under variable amplitude loading(VAL) based on quasi-static fatigue analysis using finite element model and linear Miner's rule. The VAL for the simulation was constructed from the tractive effort curve and train run curves of railway vehicle under commercial operation condition using MSC.ADAMS dynamic analysis. The finite element model for evaluating the carburizing effect on the gear surface was used for predicting the fatigue life of the middle gear based on strain-life based approach. The results showed that the frequent high starting torque due to a quick start as well as increasing numbers of stops at station would decrease the fatigue life of reduction gear unit.

A Study on the Simultaneous Loading Factors for the Fatigue Design of Bridges (교량 피로설계의 동시재하계수에 관한 연구)

  • Lee, Dong Uk;Seo, Won Chan;Choi, Jae Won
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.151-165
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    • 2000
  • Since vehicles become large and heavy and traffic volume is increased rapidly, many fatigue damages have been reported in bridge members. In order to prevent fatigue damages of bridge members and maintain safety it is essential to perform rational fatigue check. Only one vehicle is loaded on a bridge deck for the fatigue design. But in reality it is seldom that only one vehicle passes on a bridge deck. Usually more than two vehicles are passing on a bridge deck simultaneously. Therefore, it is necessary to consider the influence of simultaneous loading for a rational fatigue design. In this study, the influence of simultaneous loading is investigated by performing stress variation analysis due to vehicle load on the basis of linear superposition method and Monte-Carlo simulation of traffic flow, and then calculating the measure of fatigue damages.

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A Fatigue Stability Study of an Existing Bridge Due to Vehicle Load Direction Change (차량 하중 방향 변경에 의한 기존교량의 피로안정성 연구)

  • Yi, Gyu-Sei;Lee, Sung-Yol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.8
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    • pp.2062-2067
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    • 2009
  • During a construction of a road, a temporary bridge is often connected to a existing bridge. In this case, a fatigue stability problem, which was not considered in the design of the bridge, can be occurred in the main girder of the existing bridge due to the vehicle load direction change. In this study, the fatigue stability of the main girder and cantilever slab of the bridge was tested with the allowable fatigue stress of the design specifications of the road bridge. The big stress change was occurred at 55m away from the support, and the middle of the span. Furthermore, the excess of the allowable fatigue stress of the design specifications of the road bridge was confirmed at the cross section. The bridge after the reinforcement was tested for the fatigue stability, and it was confirmed that the bridge is safe.

Dynamic Character Analysis of 3-beam Slab Orbits depending on the Hardening of Rail Pad Stiffnesses (3중보 슬래브궤도의 레일패드강성의 경화에 따른 동적거동 특성분석)

  • Choi, Hyun-Su;Choi, Jin-Yu;Kim, Jung-Hun;Park, Dae-Geun;Kang, Young-Jong
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.870-873
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    • 2008
  • 레일패드는 궤도전체의 탄성확보 뿐만 아니라 열차하중에 의해 침목으로 전달되는 충격을 완화시켜 침목과 도상의 파손을 방지하는 역할을 하는데, 통과톤수의 증가와 기후적 요인에 의하여 패드가 열화되면 패드의 강성이 증가하게 된다. 패드의 강성이 증가하게 되면 레일을 통해 침목으로 전달되는 충격하중이 증가하게 되어 침목의 파손을 유발할 수 있을 뿐만 아니라 침목하면의 도상에도 과도한 충격하중을 전달하여 도상의 손상을 가속화시킬 수 있다. 또한 레일패드의 강성변화는 궤도의 소음과 레일의 파상마모의 진전에도 영향을 미치게 된다. 따라서 레일패드의 공용기간 중에 적정한 강성을 유지할 필요가 있으며, 통과톤수의 증가에 따른 레일패드의 경화도를 산정하는 방법과 레일패드의 경화가 궤도에 미치는 영향을 정량적으로 분석하여 레일패드의 교체주기에 관한 기준을 마련할 필요가 있다. 본 연구에서는 슬래브의 질량과 일정속도대역에서의 패드강성의 민감도분석을 하여 그 결과를 비교하고 레일패드경화에 따른 대상궤도의 동적거동을 수치해석을 통하여 패드강성과 차량주행속도에 따른 윤중의 변동량과 레일의 변위, 가속도 그리고 침목의 변위, 가속도의 변화정도를 분석해 보았다. 궤도시스템의 동적해석을 위한 해석 프로그램으로는 네덜란드 델프트 공과대학에서 개발된 궤도시스템 전용 해석 프로그램인 DARTS(The dynamic analysis of a rail track structure)를 사용하였다. 대상궤도는 국내 1단계 경부고속철도에서 사용되고 있는 3중보 무도상궤도를 사용하였다.

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Fatigue Strength Evaluation of the Aluminum Car body of Urban Transit Unit by Large Scale Dynamic Load Test (도시철도차량 알루미늄 차체의 동적 하중 시험에 의한 피로 강도 평가)

  • Seo, Sung-Il;Park, Choon-Soo;Shin, Byung-Cheon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1051-1055
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    • 2003
  • Aluminum carbody for rolling stocks is light and perfectly recycled, but includes severe defects which are very dangerous to fatigue strength. Structural integrity assessment for the carbody by static load test has been performed up to date. In this study, to evaluate fatigue strength of the aluminum carbody of urban transit unit. a testing method to simulate dynamic loading condition was proposed and the fatigue strength of the carbody was evaluated. The dynamic load test results showed that the alternating stress ranges were different from the estimated ranges based on the static test results. Excessive stress ranges at the center are thought to come from the flexible motion of the carbody. published fatigue test data for aluminum components, but variation of alternating acceleration along the length due to flexibility of carbody yielded unexpected results. Because fatigue strength based on the static test results may be overestimated at the center, modification of testing method is necessary.

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Two-dimensional numerical simulation of flow around a High Speed Train using EDISON_CFD (EDISON_CFD를 이용한 고속열차의 운용환경에 따른 2차원 전산유동해석)

  • ;Jo, Yeong-Hui;Jang, Gyeong-Sik
    • Proceeding of EDISON Challenge
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    • 2013.04a
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    • pp.371-376
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    • 2013
  • 고속열차의 운행속도가 증가함에 따라 이전보다 공기역학적인 요소들의 중요성이 커지고 있다. 열차와 터널의 형상설계뿐만 아니라 주변 환경을 위해 고속 주행하는 열차 주변의 유동장을 이해할 필요성이 있다. 본 연구에서는 고속 주행으로 인해 열차 주변에 발생하는 열차풍을 분석하여 선로 주변에 작용하는 풍하중을 계산하였고, 터널 주행 시 발생하는 압력변동과 객차 연결부의 비정상 열린 공동 유동을 살펴보았다. 그 결과 2차원 해석의 정량적 한계점이 나타났지만, 정성적인 경향은 선행연구와 잘 일치함을 확인할 수 있었다. 따라서 고속열차 주변의 공기역학적 특성의 이해와 열차 및 터널의 형상 변화에 따른 상대적인 비교를 위해서는 EDISON_CFD를 이용한 2차원 해석이 유용함을 볼 수 있었다.

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