• Title/Summary/Keyword: 질량 불평형

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Optimum Balancing Using Ggenetic Algorithm (유전 알고리즘을 이용한 최적 평형잡이에 관한 연구)

  • 최원호;양보석;주호진;임동수;노철웅
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.04a
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    • pp.137-141
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    • 1995
  • 회전기계에서 발생하는 진동 원인 중 약 60% 이상이 불평형(unbalance)에 의한 진동이다. 불평형은 기계의 과도한 진동을 유발시킬 뿐 아니라 베어링의 수명 단축 및 소음을 발생시킨다. 따라서, 기게의 수명을 연장시키고, 기계의 성능을 향상시키며 부드럽고 진동이 없는 운전을 위하여 평형잡이(balancing)는 절대적으로 중요하다. 불평형은 축 중심선에 대하여 회전체의 질량 분포가 비대칭이기 때문에 발생하는데 그 원인으로는 부품 자체가 비대칭에서 오는 설계 또는 제도 오차, 주물의 기포 및 용접의 불균일 등에 의한 재질상의 결함, 그리고 부품조립시 형상누적공차 등에 의한 가공.조립오차 등이 있다. ISO의 정의에 따르면 평형잡이는 회전체의 질량 분포를 조사하고 필요하다면 저널의 진동과 베어링의 작용력들이 운전속도에 대응하는 주파수에서 특정한 한계내에 있도록 보증하게 하기 위한 조정을 하는 과정이다. 불평형 상태에 대한 조사도 평형잡이로 표현된다. 그러나 수정이 필요하다고 간주된다면 수행된다. 모든 회전체는 초기 불평형(initial unbalance)이라 불리는 임의의 불평형을 가지고 출발한다. 완벽하게 평형이 잡힌 회전체를 달성하는 것이 평형잡이 작업의 목적은 아니다. 임의의 잔류 불평형(residual unbalance)은 항상 허용된다. 경제적인 이유에서 회전체는 일반적으로 요구되는 적절한 허용치보다 더 이상 평형잡이를 하지 않는다. 현장에서 현장 평형잡이를 수행하게 될 경우, 가끔 계산된 수정질량이 매우 클 경우가 있다. 이때 기게의 조건상 큰 수정질량을 부착하기가 곤란한 경우가 자주 발생한다. 작은 수정질량으로 평형잡이를 할 수 있다면 기계의 안정성 면에서 매우 유리하다. 따라서 본 연구에서는 영향계수법(Influence Coefficient Method : ICM)의 기본 개념과 유전 알고리즘(Genetic Algorithm : GA)을 이용하여 회전기계의 안정성을 보장할 수 있는 허용진동 내에서의 최적 수정질량 계산법을 제시한다.

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Experimental Study on the Static Balancing Method of an Unbalanced Rigid Rotor (불평형 회전체의 정적평형 방법에 대한 실험적 연구)

  • Chang, Ho-Gyeong;Kim, Sung-Kyu;Kim, Ye-Hyun
    • The Journal of the Acoustical Society of Korea
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    • v.10 no.2
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    • pp.13-22
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    • 1991
  • The presence of an unbalanced mass is originated the common source of vibration in machines with rotating rotor. In this study, the unbalanced rigid rotor mounted on an overhang shaft is balanced using the static balancing procedure, and the compensation mass is estimated by the phase angle method and four run method. Also, the reduction of vibration level before and after balancing is examined. In the experimental results, it is shown that the vibration due to the unbalanced mass is decreased by eliminating the effect of the unbalance. Above all, the four run method is proved more effective on the ability of vibration reduction, in small unbalanced mass, the phase angle method.

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Investigation of Unbalanced Mass of a Work Roll in a Cold Rolling Mill (냉간 압연기에서 작업롤의 질량 불평형에 관한 연구)

  • Kim, Young-Deuk;Kim, Chang-Wan;Park, Hyun-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.429-435
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    • 2012
  • An abrasion due to continuous friction between a work roll and strip causes the mass of the work roll to be unbalanced in the rolling process. We developed a mathematical model for the rolling mill considering the unbalanced mass and verified the model experimentally. The work roll was approximated as a rigid rotor with eccentricity, and the effect of the unbalanced mass on chatter vibration was investigated. The joint forces computed by quasistatic analysis were applied to the work roll in the rolling mill. Transient responses were obtained, and frequency analysis was performed by solving equations of motion using a direct integration method. Horizontal vibrations were more strongly affected by eccentricity than vertical vibrations. In the horizontal direction, a small eccentricity of 1% of the work roll radius considerably increased the amplitude of the chatter frequency.

Experimental Study on the Dynamic Balancing Method of an Unbalanced Rigid Rotor -Using Seven Run Method- (불평형 회전체의 동적평형 방법에 대한 실험적 연구 -Seven Run Method를 이용하여-)

  • Chang, Ho-Gyong;Choi, Hyun-Tai;Kim, Ye-Hyun
    • The Journal of the Acoustical Society of Korea
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    • v.10 no.4
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    • pp.48-55
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    • 1991
  • In this study, the unbalanced rigid rotor mounted on two pedestals is balanced u. ng the dynamic balancing procedure, and the compensating masses are estimated by the seven run method. Also, the reductions of vibration level are examined, before and after balancing procedures. In the experimental results, it is shown that the vibration amplitudes measured at the two pedestals are proportional to the unbalanced mass. The seven run method which requires measurement of vibration amplitudes only and not vibration phase angle is proved markedly useful in consideration of the dynamic balancing procedure.

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A Study of Self-Compensating Liquid Balancer (자기보상형 액체 평형장치에 관한 연구)

  • 양보석;이재무
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1993.10a
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    • pp.139-144
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    • 1993
  • 본 연구에서는 액체를 이용한 위험속도 이상에서 불평형의 반대측으로 액체 를 이동시켜, 이것을 평형질량으로서 이용하여 축의 휘돌림 진폭을 감소시키 는 방안으로서 자기보상형 액체평형장치를 제안하고 기지의 정불평형에 대 한 이론과 실험을 통하여 그 유용성을 검증하고 결과를 나타낸다.

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Development of fault diagnostic system for mass unbalance and aerodynamic asymmetry of wind turbine system by using GH-Bladed (GH-Bladed를 이용한 풍력발전기의 질량 불평형 및 공력 비대칭 고장진단 시스템 개발)

  • Kim, Se-Yoon;Kim, Sung-Ho
    • Journal of the Korean Institute of Intelligent Systems
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    • v.24 no.1
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    • pp.96-101
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    • 2014
  • Wind power is the fastest growing renewable energy source in the world and it is expected to remain so for some times. Recently, there is a constant need for the reduction of Operational and Maintenance(O&M) costs of Wind Energy Conversion Systems(WECS). The most efficient way of reducing O&M cost would be to utilize CMS(Condition Monitoring System) of WECS. CMS allows for early detection of the deterioration of the wind generator's health, facilitating a proactive action, minimizing downtime, and finally maximizing productivity. There are two types of faults such as mass unbalance and aerodynamic asymmetry which are related to wind turbine's rotor faults. Generally, these faults tend to generate various vibrations. Therefore, in this work a simple fault detection algorithm based on spectrums of vibration signals and simple max-min decision logic is proposed. Furthermore, in order to verify its feasibility, several simulation studies are carried out by using GH-bladed software.

Analysis of Dynamic Behavior and Balancing of High Speed Spindle (고속 스핀들의 동적거동과 밸런싱 해석)

  • Koo, Ja-Ham;Kwon, Soon-Goo;Kim, Jong-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.238-244
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    • 2017
  • A spindle with a built-in motor can be used to simplify the structure of a machine tool system, but the rotor inevitably has unbalanced mass. This paper presents an analysis of the dynamic behavior. The spindle was used in a CNC lathe and investigated using the finite element method and transfer matrices. The high-speed spindle can be very sensitive to the rotation of an unbalanced mass, which has a harmful effect on many machine tools. Thus, a balancing procedure was performed with a spindle-bearing system for the CNC lathe by numerical analysis. The balancing was performed through the influence coefficient method, and the whirl orbit radii before and after balancing were compared to evaluate the effects. The results show that the rotational speed of the spindle seriously affects the whirl responses of the spindle. The whirl responses were also affected by other factors, such as the unbalanced mass and bearing stiffness. The balancing of the assembled spindle model significantly reduced the whirl orbit magnitude.