• Title/Summary/Keyword: 진전 균열

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Assessment of Fatigue Life of Out-Of-Plane Gusset Welded Joints using 3D Crack Propagation Analysis (3차원 피로균열 진전해석을 통한 면외거셋 용접이음의 피로수명 평가)

  • Jeong, Young-Soo;Kainuma, Shigenobu;Ahn, Jin-Hee;Lee, Wong-Hong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.129-136
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    • 2018
  • The estimation of the fatigue design life for large welded structures is usually performed using the liner cumulative damage method such as Palmgren-Miner rule or the equivalent damage method. When a fatigue crack is detected in a welded steel structure, the residual service life has to be estimated base on S-N curve method and liner elastic fracture mechanics. In this study, to examine the 3D fatigue crack behavior and estimate the fatigue life of out-of-plane gusset fillet welded joint, the fatigue tests were carried out on the model specimens. Investigations of three-dimensional fatigue crack propagation on gusset welded joint was used the finite element analysis of FEMAP with NX NASTRAN and FRANC3D. Fatigue crack growth analysis was carried out to demonstrate the effects of aspect ratio, initial crack length and stress ratio on out-of-plane gusset welded joints. In addition, the crack behaviors of fatigue tests were compared with those of the 3D crack propagation analysis in terms of changes in crack length and aspect ratio. From this analysis result, SIFs behaviors and crack propagation rate of gusset welded joint were shown to be similar fatigue test results and the fatigue life can also be predicted.

Evaluation of Fatigue Crack Propagation Depending on Fiber Array Direction in Woven CFRP Composites (평직 CFRP 복합재료의 섬유 배열각도별 피로 균열 성장 평가)

  • Geum, Jin-Hwa;Choi, Jung-Hun;Park, Hong-Sun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.717-723
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    • 2010
  • Many researchers have studied woven fabric carbon-fiber-reinforced composite (CFRP) materials but the study of fatigue crack propagation in composites has been insufficient. It has known that the crack propagation behavior differs depending on the load and the fiber direction. In this study, the fatigue crack propagation along two different fiber array directions ($0^{\circ}$, $45^{\circ}$) in plain woven CFRP composite was investigated. Fatigue crack propagation tests were conducted on the woven CFRP composite under a sinusoidal waveform load with stress ratios of 0.1 at a frequency of 10 Hz. Once the results of the tests were obtained, fatigue crack propagation rates (da/dN) were plotted against the energy release rate amplitude (${\Delta}G$), and it was observed that either mode I crack propagation or mixed mode crack propagation occurs depending on the fiber array direction.

Initiation and Growth Behavior of Small Surface Fatigue Crack on SiC Particle Reinforced Aluminum Composite (SiC 입자 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 초기진전거동)

  • Lee, Sang-Hyoup;Choi, Young-Geun;Kim, Sang-Tae;Lee, Moon-Hwan
    • Composites Research
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    • v.21 no.6
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    • pp.15-22
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    • 2008
  • Reversed plane bending fatigue tests were conducted on SiC particle aluminum composite. The initiation and growth behaviors of small surface fatigue cracks were continuously monitored by the replica technique and investigated in detail. The fatigue life of MMC is shorter than that of matrix because there exists interface debonding of SiC particles and matrix on the whole face of the notch part in the casting metal matrix composite(MMC). The coalescence of micro-cracks was observed in the tests conducted at high stress levels. Due to the coalescence, a higher crack growth rate of small cracks rather than those of long cracks was recognized in da/dn-$K_{max}$ relationship.

Comparison of Crack Growth Test Results at Elevated Temperature and Design Code Material Properties for Grade 91 Steel (Grade 91 강의 고온 균열진전 실험 결과와 설계 물성치의 비교)

  • Lee, Hyeong-Yeon;Kim, Woo-Gon;Kim, Nak-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.27-35
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    • 2015
  • The material properties of crack growth models at an elevated temperature were derived from the results of numerous crack growth tests for Mod.9Cr-1Mo (ASME Grade 91) steel specimens under fatigue loading and creep loading at an elevated temperature. These crack growth models were needed for defect assessment under creep-fatigue loading. The mathematical crack growth rate models for fatigue crack growth (FCG) and creep crack growth (CCG) were determined based on the test results, and the models were compared with those of the French design code RCC-MRx to investigate the conservatism of the code. The French design code RCC-MRx provides an FCG model and a CCG model for Grade 91 steel in Section III Tome 6. It was shown that the FCG model of RCC-MRx is conservative, while the CCG model is non-conservative compared with the present test data. Thus, it was shown that further validation of the property was required. Mechanical strength tests and creep tests were also conducted, and the test results were compared with those of RCC-MRx.

Evaluation of Fatigue Crack Propagation Behavior of Nickel-based Powder Metallurgy Superalloy for Aircraft at Elevated Temperature (항공기 터빈 디스크용 니켈기 초내열 분말야금 합금의 고온 피로균열진전 거동 비교 평가)

  • Yoon, Dong Hyun;Na, Seong Hyeon;Kim, Jae Hoon;Kim, Hongkyu;Kim, Donghoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.751-758
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    • 2017
  • The behavior of fatigue crack growth of nickel-based powder metallurgy superalloy that could be used in aircraft turbine disc is investigated at room temperature, and $650^{\circ}C$ considering real operating conditions. The direct current potential drop(DCPD) method was used to measure the crack length of material in real time according to ASTM E647. Tests were performed with various stress ratios (0.1 and 0.5). Experimental results show that stress ratio, and temperature all affect the behavior of fatigue crack growth. As the stress ratio and temperature increase, the fatigue crack growth rate of nickel-based powder metallurgy superalloy also increases. Results were compared and reviewed with fatigue crack growth rates of other nickel-based superalloy materials (Inconel-100) that were studied in previous papers. Fractography analysis of the fractured specimens was performed using as SEM.

A Development of Analysis Technique for Defects Which Were Incorporated a Propagation Process of Cracks in Tunnel Structures (터널구조물에 대한 균열변상의 진전해석이 가능한 유지관리 해석기법)

  • Park, Si-Hyun;Park, Sung-Kun
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.310-313
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    • 2010
  • 본 논문에서는 등가소성힌지길이 개념을 새롭게 개선하여 도입함하여 구조물의 거동특성을 평가하는 프로그램을 개발하였다. 시간의 경과 및 외부환경 변화와 더불어 발생 가능한 지하구조물의 변상은 해당 구조물의 구성재료 및 작용하는 외압의 형태 등에 의해 다르게 나타나게 된다. 즉, 장기적인 지반외력의 변화에 의해 콘크리트 구조체의 천단부에 큰 휨압축응력과 인장을력이 생기는데, 내측에는 압축이 생기고 외측에는 인장균열이 발생한다. 또한 측벽이나 어깨부에서는 인장응력과 전단응력에 의한 균열이 발생하기도 한다. 따라서 개발된 프로그램으로 균열발생단면에 대하여 축력, 휨모멘트, 균열폭을 서로 연관 지을 수 있게 될 뿐만 아니라 균열폭의 확장을 추적해 나갈 수 있다. 해석기법을 토대로 개발된 해석모듈을 이용하여, 본 해석 기법의 타당성에 대한 검증을 실시하였다. 검증을 위해서는 수평보구조와 터널구조에 대해 각각 해석을 수행하였다. 그 결과, 구조물 내에서의 균열의 진전이 점차적으로 확장되어 가는 것이 표현 가능한 것을 확인하였으며, 해석결과의 타당성을 확인하였다.

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Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel (레일강의 균열발생·천이 및 피로균열진전거동)

  • Lee, Jong Sun;Kang, Ki Weon;Choi, Rin;Kim, Jung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.33-42
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    • 1999
  • In the present study, crack initiation criteria, static failure and tensile mode fatigue behavior for a rail steel are evaluated to assure the railway vehicle's safety. The transverse fissure, which is the most critical damage in the rail, is initiated by the maximum shear stress and its location is subsurface. In addition, the possibility of transition from the shear mode to the mixed mode increases with increasing the length of subsurface crack. Because of the brittleness by the welding, the fracture toughness of the welded part is lower than of the base metal. For low ${\Delta}K$, the stage II fatigue crack growth rates of the welded part is slower than of the base metal but, for high ${\Delta}K$, this different behavior for fatigue crack growth rate is nearly diminished. These trends are more remarkable for low stress ratio, R=0.1. It is believed that this behavior is caused by the change of the microstructure which that of the welded part is coarser than of base metal.

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Structural Design Optimization of Dynamic Crack Propagation Problems Using Peridynamics (페리다이나믹스를 이용한 균열진전 문제의 구조 최적설계)

  • Kim, Jae-Hyun;Park, Soomin;Cho, Seonho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.28 no.4
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    • pp.425-431
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    • 2015
  • Based on a bond-based peridynamics theory for dynamic crack propagation problems, this paper presents a design sensitivity analysis and optimization method. Peridynamics has a peculiar advantage over the existing continuum theory in the mathematical modelling of problems where discontinuities arise. For the design optimization of the crack propagation problems, a non-shape design sensitivity is derived using the adjoint variable method. The obtained adjoint sensitivity of displacement and strain energy turns out to be very accurate and efficient compared to the finite different sensitivity. The obtained design sensitivities are futher utilized to optimally control the position of bifurcation point in the design optimization of crack propagation in a plate under tension. A numerical experiment demonstrates that the optimal distribution of material density could delay the position of bifurcation.

Crack Propagation Analysis Using the Concept of an Equivalent Plastic Hinged Length (등가소성힌지개념을 이용한 지하구조물 균열진전해석)

  • Park, Si-Hyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.1 s.53
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    • pp.115-124
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    • 2009
  • In this study, a numerical analysis technique was newly developed to evaluate the damage propagation characteristics of concrete structures. To do this, numerical techniques are incorporated for the concrete members up to the compressive damage due to the bending compressive forces after the tensile crack based on the deformation mechanism. Especially, for the compressive damage stage after the tensile crack, the crack propagation process will be analyzed numerically using the concept of an equivalent plastic hinged length. Using this concept, it can be established that section forces, such as axial forces and the moment cracks takes place, can be related to the width of the crack making it possible to analyze the crack extension.

Estimation of Fatigue Crack Growth using Gamma Process Model (감마과정 모델을 적용한 피로균열 진전거동의 예측)

  • Park, Sung Ho;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1245-1256
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    • 2014
  • The physical nature of fatigue shows the considerable amount of scatter from intrinsic and extrinsic factors. In this study, some degradation models, such as the gamma process model, were reviewed in terms of uncertainties associated with the continuous, gradual, and monotonic nature of fatigue crack growth. Statistically varying fatigue crack growth data obtained from Lu and Meeker were used as an example to demonstrate the use of the gamma process model. This model can describe the condition and lifetime as statistical distribution curves whose shapes vary with cycles. From the skewness of the statistical distribution curves, it was confirmed that the median is suitable for being considered as the expected life. The use of the gamma process model enables the optimum replacement period and percentile life to be employed as criteria for preventive maintenance policy.