• Title/Summary/Keyword: 직선운동 정밀도

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Development of an Accuracy Simulation Technology for Mechanical Machines (기계장비 정밀도 시뮬레이션 기술 개발)

  • Park, Chun-Hong;Hwang, Joo-Ho;Lee, Chan-Hong;Song, Chang-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.259-264
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    • 2011
  • Authors are carrying out a national project which develops an accuracy simulation technology of mechanical machines to predict the stiffness and accuracy of machine components or entire machine in the design stage. Analysis methods in this technology are generalized to achieve the wide applicability and to be utilized as a web based platform type. In this paper, outline of the project such as concept, aim and configuration is introduced. Contents of the research are also introduced, which are composed of four main research fields; structural dynamics, linear motion analysis, rotary motion analysis and control and vibration analysis. Finally, a future plan is presented which is made up with three stages for the advance toward an ultimate manufacturing tools.

A Study on the Effects of Motion Errors for Acceleration/Deceleration Types (가감속 형태에 叫른 운동오차의 영향에 대한 연구)

  • 신동수;곽경남;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.671-677
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    • 1996
  • This paper proposes a study on the effects of motion errors for acceleration/ deceleration types. The proposed motion errors are consisted of two errors : one due to transient response of servomechanism and the other due to gain mismatching of positioning servo motor. They are derived from using laplace transformation for the block diagram of general purpose feed drive system. In order to minimize them, the paper proposes second order polynomial regression model by using orthogonal array method which describes one of experimental methodolgies. The validity and reliability of the study was veri lied on a vertical machining center equipped with FANUC 0MC through a series of experiments and analyses.

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Improvement of Motion Accuracy Using Active Controlled Capillary in Hydrostatic Table (능동제어모세관을 이용한 유정압테이블의 운동정도 향상)

  • Park, C.H.;Song, Y.C.;Lee, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.114-120
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    • 1997
  • For compensating the error motion of hydrostatic tables, we have introduced a way that the clearance of table is controlled corresponding to the amount of eror with the actively controlled variable capillary, named as ACC. In previous paper, through the basic test, it was confirmed that by the use of ACC, the error motion within 2.7$\mu$ m of a hydrostatic table could be compensated with the resolution of 27nm, 1/100 contollable range, and with the frequency bandwidth of 5.5Hz, structurally. In this paper, we performed practical compensation of the linear and angular motion error of hydrostatic table using ACC. For improving the compensated motion accuracy, iterative control method is put into the control system. The experimental results show that by the simultaneous compensation of error, the linear and angular motion error are improved upto 0.25$\mu$ m and 0.4arcsec, which are about 1/10 and 1/3 of the non-compensated motion errors respectively.

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Optimal Design Techniques of the Ultra Precision Cutting Unit through using Optimized Bearing positioning and Latest Lubrication Systems (최적베어링위치결정과 최신의 윤활 시스템을 적용한 초정밀 절삭 유닛의 최적설계기술)

  • Park, Dae-Kwang;Cho, Young-Tae;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.15-22
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    • 2014
  • With a conventional positioning apparatus, it is very difficult simultaneously to achieve desired driving ranges and precision levels at the sub-micrometer level. Generally, a lead screw and friction drive have been used as servo control systems. These have large driving ranges, and high-speed positioning is feasible. In this study, we present a global servo system controlled by a laser interferometer acting as a displacement measurement sensor for achieving positioning accuracy at the sub-micrometer level.

Development of Displacement Sensing System for Precise Control of Linear Motion Guide in Smart Factory (스마트팩토리의 리니어 모션 가이드의 정밀제어를 위한 변위 센싱 시스템 개발)

  • Lee, Suk-Yun;Yoo, Gil-Sang
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2022.07a
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    • pp.659-661
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    • 2022
  • 본 논문에서는 4차 산업의 제조 혁신을 위한 새로운 방안의 스마트 팩토리를 실헌하기 위한 주요 부품 중에 하나인 리니어 모션 가이드(LM 가이드)에 필요한 센싱 시스템을 제안하였다. 공장 자동화와 정밀 측의 핵심 부품인 LM 가이드를 고정밀, 고정도로 제어할 수 있는 변위 센싱 시스템의 개발이다. 기존의 광학식이나 자기식 변위 센서 기술의 한계를 극복할 수 있도록 와전류(Eddy Current) 기법을 이용하여 LC 공진기와 전도체를 LM 가이드에 장착할 수 있도록 제안하였다. 또한 와전류 센싱부에서 출력되는 미세 인덕턴스 값을 측정할 수 있도록 디지털 신호처리 기술과 컴퓨터/산술 기술을 FPGA를 이용한 HW 시스템을 제작하여 다양한 실험을 진행했다. 본 논문에서 구현한 HW 센싱 시스템을 이용함으로 LM 가이드를 실시간으로 직선 이동시킴으로 실시간으로 변위 값을 디스플레이 부로 출력되어 측정이 가능하다. 개발된 시스템은 LM 가이드의 직선 운동시 변위 값의 분해능과 응답속도 면에서 우수함이 확인됨으로 스마트 팩토리 뿐만 아니라 다양한 장비에도 적용이 가능하다.

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A Study on Application of Transverse Flux Linear Motor to Indexer System (인덱서 시스템에 대한 횡축형 선형 전동기의 적용에 관한 연구)

  • Kim J.W.;Ahn J.B.;Kang D.H.;Jang J.H.;Kim J.M.;Bang D.J.;Jeon J.Y.
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.6
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    • pp.553-559
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    • 2004
  • The servo motor is used for the driving power source of the conventional linear conveyor system. The mechanical power transfer system is needed for converting the circular to the linear operation. But this system causes some problems of position error, the necessity of the periodical maintenance. In this paper the study on application of transverse flux linear motor(TFLM) is carried out for the indexer system of LCD processing because TFLM has much thrust per a volume than the conventional motor. TFLM is suitable system for the indexer system because of capacity of acceleration, maximum speed and precision of the position, etc.

Development of Monitoring and Diagnosis System for Linear Motion Unit (직선 운동 유닛의 감시 및 진단 시스템 개발)

  • Huang, Jian;Kim, Hwa-Young;Ahn, Jung-Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2012.10a
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    • pp.635-636
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    • 2012
  • In the present work, investigations by high frequency resonance technique for diagnosis of defect frequencies of linear motion unit are reported. Raw vibration signature of the moving parts at different speeds of operation has been demodulated. Envelope detected spectrum is analyzed to evaluate various defect frequencies and their energy levels. Experimentally evaluated frequencies are compared with theoretically determined defect frequencies. These frequency values and their energy levels are used to monitor intrinsic condition of linear motion unit as well as to establish severity of existing/developed defects on the LM guide and inside the LM block. Relative comparisons of linear motion units of the same type are made at various operating speeds under identical conditions of operation on the basis of identified defect frequencies and severity of defects.

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A speed reducer for a robot with straight line teeth profile (직선 치형을 갖는 로봇용 감속기 운동해석)

  • Nam Won-Ki;Lim Sun-Ho;Jeon Han-Su;Oh Se-Hoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.91-92
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    • 2006
  • High precision speed reducer which has a cycloid or involute teeth profile, used to in Robot. In this study, suggest to a new teeth profile, which has basically a triangle teeth profile. We had a stress analysis compare to convenient speed reducer for teeth profile. We has a good results in new teeth profile for strength, stress and stiffness.

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A Study on Curvature Determination Approach of Disk Cams Using relative Accelerations of Followers (종동절의 상대가속도를 이용한 원반 캠의 곡률반경 결정법에 관한 연구)

  • Shin, Joong-Ho;Kang, Dong-Woo;Kim, Jong-Soo;Kim, Dae-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.8
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    • pp.113-119
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    • 2000
  • There are two major factors which affect the cam design : the pressure angle and the radius of curvature, Cam shape will have an instantaneous radius of curvature at every point. Even though the design constraint of the pressure angle has been satisfied the follower may still not complete the desired contact motion. If the radius of the follower roller is larger than the concave(negative) radius on the cam it occurs the gap between the cam and the follower roller at the contact point. And also if the curvature of the pitch curve of the cam is too sharp the cam profile may be undercut. This paper proposes a new approach which uses the relative velocity of the follower roller parallel to the tangent line at the contact point on the cam surface for determining the pressure angle and the relative acceeration for determining the radius of curvature.

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Measurement of two-dimensional vibration and calibration using the low-cost machine vision camera (저가의 머신 비전 카메라를 이용한 2차원 진동의 측정 및 교정)

  • Kim, Seo Woo;Ih, Jeong-Guon
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.2
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    • pp.99-109
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    • 2018
  • The precision of the vibration-sensors, contact or non-contact types, is usually satisfactory for the practical measurement applications, but a sensor is confined to the measurement of a point or a direction. Although the precision and frequency span of the low-cost camera are inferior to these sensors, it has the merits in the cost and in the capability of simultaneous measurement of a large vibrating area. Furthermore, a camera can measure multi-degrees-of-freedom of a vibrating object simultaneously. In this study, the calibration method and the dynamic characteristics of the low-cost machine vision camera as a sensor are studied with a demonstrating example of the two-dimensional vibration of a cantilever beam. The planar image of the camera shot reveals two rectilinear and one rotational motion. The rectilinear vibration motion of a single point is first measured using a camera and the camera is experimentally calibrated by calculating error referencing the LDV (Laser Doppler Vibrometer) measurement. Then, by measuring the motion of multiple points at once, the rotational vibration motion and the whole vibration motion of the cantilever beam are measured. The whole vibration motion of the cantilever beam is analyzed both in time and frequency domain.