• Title/Summary/Keyword: 중공률

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형상비를 고려한 중공 플랜지의 밀폐단조 해석

  • 김현수;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.190-190
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    • 2003
  • 동력 전달용 구동부품에 있어서 중공 플랜지 형상의 부품은 흔히 찾아 볼 수 있으며, 이는 높은 강도를 요구하기 때문에 강도향상을 위하여 단조에 의한 제품의 성형 방법이 많이 연구되고 있다. 중공 플랜지형상을 갖는 제품의 제조 방법으로서는 중실 플랜지 형상으로 단조하여 내경부를 절삭가공하는 방법, 중실 소재를 후방압출하여 중공 플랜지형상으로 단조하는 방법, 또는 중공의 초기소재를 사용하여 중공 플랜지형상으로 단조하는 방법이 일반적이다. 본 연구에서는 Fig. 1에 나타낸 것과 같이 중공 플랜지 형상을 갖는 기계 부품의 단조방법에 대해 연구하였으며, 중공 관의 내경을 $d^1$, 외경을 $d^2$, 플랜지부의 외경을 $D^0$, 중공 관의 두께를 t, 플랜지부의 두께를 T로 정의하였다. 중공 플랜지 형상에 있어서 공정 설계의 변수는 다양하겠으나, 본 연구에서는 중공관의 외경과 내경의 형상비 $\alpha$(=$d^2$/$d^1$), 플랜지의 폭과 중공관의 두께비 $\beta$(=B/t) 및 중공관의 두께와 플랜지의 두께비 r(=T/t)의 변화에 따른 성형조건에 관해 고찰하였다. 중공 플랜지 형상의 성형방법으로 Fig. 2에 나타낸 것과 같은 $\circled1$중실소재를 이용한 후방압출단조(backward extrusion forging)방법, $\circled2$중공 소재를 이용한 엎셋(upset forging)방법, $\circled3$중공 소재를 이용한 압조법(injection forging), $\circled4$중실소재를 이용한 압조-압출(injection-extruding forging)법의 4가지의 단조 방법을 제시 하였다. 또한, 유한요소해석을 수행하여 소성유동 형태, 유효변형률, 단조하중을 검토하고. 모델재료인 납을 이용한 실험을 통하여 이를 검증하였다. 이를 바탕으로 산업 현장에서 경험에 의존하였던 공정 설계를 보다 효과적으로 개선하기 위한 단조법을 제시하고자 하였다. 또한 중실 소재를 이용한 중공 플랜지 형상의 단조 방법 중 보다 적절한 단조방법인 압조 단조에 있어서 일반적으로 사용되고 있는 SM10C에 대한 유한요소 해석을 수행하였으며, 제품의 형상비에 따라 폴딩 결함의 발생 유무를 검토하고, 폴딩 결함 없이 단조하기 위한 중공 플랜지의 형상한계 비를 제시하였다.

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Omni-directional laser using hollow tube prism (360도 전방향 발산각도를 가지는 중공형 원통 프리즘)

  • Choi, Jin;Park, Young-Ho;Gong, Hong-Jin
    • Proceedings of the Optical Society of Korea Conference
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    • 2003.07a
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    • pp.126-127
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    • 2003
  • 1차원의 레이저빔을 공간내의 전방향으로 퍼트리는 새로운 광학기기인 중공형 원통 프리즘에 대해 보고하고자 한다. 중공형 원통 프리즘은 아래의 그림 1과 같이 속이 빈 유리튜브의 구조를 가진다. 레이저광이 유리관의 표면에 입사되면 반사 및 굴절의 현상이 나타난다. 일반적으로 유리는 굴절률이 공기보다 높아 내부반사가 여러 번 일어나므로 유리관 표면에 입사된 레이저빔은 유리관의 곡면을 따라 진행하면서 반사 또는 굴절의 과정을 반복적으로 거치게 된다. (중략)

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Compressive Behavior of Precast Concrete Column with Hollow Corresponding to Hollow Ratio (중공비율에 따른 중공 프리캐스트 철근콘크리트 기둥의 압축거동)

  • Lee, Seung-Jun;Seo, Soo-Yeon;Pei, Wenlong;Kim, Kang-Su
    • Journal of the Korea Concrete Institute
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    • v.26 no.4
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    • pp.441-448
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    • 2014
  • From several researches, recently, it was found that using hollowed precast concrete (HPC) column made more compact concrete casting in joint region possible than using normal solid PC (Precast concrete) column. Therefore, the rigidity of joints can be improved like those of monolithic reinforced concrete (RC). After filling the hollow with grout concrete, however, it is expected that the HPC column behaviors like composite structure since PC element and grout concrete have different materials as well as there is a contact surface between two elements. These may affect the structural behavior and strength of the composite column. A compressive strength test was performed for the HPC column with parameter of hollow ratio for the case with and without grout in the hollow and the result is presented in this paper. The hollow ratios in the test are 35, 50 and 59% of whole section of column. Concentrated axial force was applied to top of the specimens supported as pin connection for both ends. In addition, finite element (FE) analysis was performed to simulate the failure behavior of HPC column for axial compression. As a result, it was found that the hollow ratio did not affect the initial stiffness of HPC filled with grout regardless of the strength difference of HPC and grout. However the strength was increased inversely corresponding to the hollow ratio. The structural capacity of HPC without grout closely related to the hollow size. Especially, the local collapse governs the overall failure when the thickness of HPC is too thin. Based on these effect, a suitable equation was suggested for calculation of the compressive strength of HPC column with or without grout. FE analysis considering the contact surface between HPC and grout produced a good result matched to the test result.

Optima Dissolution processing Conditions of C-type hollow fibers (C형 중공사의 최적 용출 가공 조건 고찰)

  • Cho, Sook-Kyung;Kim, Dong-Kwon;Seo, Hae-Cheon;Park, Joo-Cheol;Park, Seong-Woo;Kang, Yoon-Hwa
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.104-104
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    • 2012
  • 아웃도어용 스포츠웨어 의류분야는 소비자들의 욕구가 기능성, 착용감, 패션성을 매우 중시하는 고감성, 고기능성 제품특성을 요구하고 있으며 이를 가장 충족시킬 수 있는 패션 트랜드로서 보온, 경량화 제품이 가장 급부상하고 있는 아이템이다. 경량성의 쾌적 스포츠 웨어에 사용되는 주요 합섬소재인 PET, Nylon을 이용하여 소재의 세섬화, 중공 소재를 통한 제품 개발이 대부분으로 보온, 경량, 속건 등 의복에서의 쾌적 기능성을 개선하기 위하여 개발되는 소재 및 제품의 경량화, 보온 및 흡한속 건성 부여를 통한 기능 요소와 신질감 발현의 촉감요소를 통한 차별화 된 제품개발이 요구되고 있다. 보온 기능성을 부여하는 기술로써 가장 일반적인 기술은 섬유 내부에 중공을 형성하여 경량성과 보온성을 동시에 가지는 기능성 원사 제조 기술과 섬유 내에 열에너지를 흡수할 수 있는 물질을 넣어 외부의 태양광을 섬유내로 흡수하여 열에너지로 전환, 축적함으로서 보온성을 향상시키는 방식이 있다. 주로 경량 보온의 동시 발현을 위하여 중공 형성을 통한 보온 소재 개발이 활발하게 일어나고 있는 실정이다. 가장 많은 수요를 차지하고 있는 경량 보온성 중공사의 경우, 강도 저하, 염색 불량 등의 공정 애로점이 발생하며, 제직 및 가공 공정 시 원사 내 중공이 찌그러짐이 발생하므로 완제품 제조 후에는 중공의 기능이 제대로 발현되지 못하는 문제가 발생한다. 또한 알칼리 또는 용제를 사용하여 후용출 하는 중공사의 경우, 공정이 복잡함은 물론 환경에 유해한 공정이다. 특히, 감량 후 직물의 인열강도는 감량 전과 비교하여 감소하게 되는데 이는 이용성 polymer가 용출되면서 생긴 중공에 의해 섬도가 감소되어 강도가 저하됨을 알 수 있다. 따라서 Sheath 부분에 최대한 손상을 주지 않으면서 Core 부분을 완전 용출 시킬 수 있는 감량 조건을 확보할 필요가 있다. 이에 보온성, 경량성의 기능을 극대화시키고, 중공률 유지하는 최적 용출 가공 조건을 확립하고자 연구하였다.

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Evaluation of Serviceability and Flexural Performance for RC Hollow Slab by Hollow Ratio and Damping Ratio (중공율과 감쇠율을 이용한 RC 중공 슬래브의 사용성 및 휨성능 평가)

  • Jong Hoon Kim;Dong Baek Kim;Yong Gon Kim;Jae Won Lee;Jeong Ho Choi
    • Journal of the Society of Disaster Information
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    • v.18 no.4
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    • pp.930-935
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    • 2022
  • Purpose: The purpose of this study is to evaluate the stiffness reduction and damping ratio of reinforced concrete hollow slabs and to analyze their performance, and to study the effect of the damping effect of hollow bodies and the stiffness reduction on the serviceability of slabs. Method: Test specimen was made in a size of 0.6m*0.21m*3.6m to evaluate the vibration effect of the slab, and the hollow ratio was set in six steps from 0.0% to 30% to measure the change in rigidity and damping according to the change in the hollow ratio. Result: As the hollow ratio increases, rigidity decreases and the natural frequency decreases, but as the mass decreases, the natural frequency increases gradually. Since energy is hardly dissipated up to the hollow ratio of 20%, the hollow ratio should be reduced by 30%. Conclusion: It was found that the bending strength degradation of the slab with a hollow ratio of about 30% is minimized, but an appropriate natural frequency can be maintained, and a certain damping effect can be obtained.

An Experimental Study on the Estimation of Transfer Length of Strand in the Prestressed Hollow Core Slab (프리스트레스트 중공 슬래브 강연선의 전달길이 평가에 대한 실험적 연구)

  • Jung-Soo, Lee;Jong-Hyun, Ryu;Seung-Hee, Kwon;Jin-Kook, Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.395-401
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    • 2022
  • In this study, the transfer length of strand was measured for three types of HCS member(H200, H320, and H400) manufactured by the pretension method. Strain gauges were attached in longitudinal direction at regular intervals on the sides of the HCS members, and the strain was measured during the cutting process of HCS. The stain at the cutting point was zero, and gradually increases in the central direction of the member, converging to a constant value after passing the transfer length. In the case of H200 members in which the strands were arranged one by one, the transfer lengths were formed within the range of the design equation (up to 762 mm). The transfer length of the H320 member and the H400 member, in which three strands were arranged, was higher than the design range (850 mm or more).

Safety Evaluation of Void Plywood Slab System with form Work Panel (거푸집 패널이 부착된 중공슬래브의 안전성 평가)

  • Hur, Moo-Won;Chae, Kyoung-Hun;Park, Tae-Won;Kang, Hyun-Wook;Park, Hyun-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.185-192
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    • 2021
  • In this study, Full-scale hollow slab Mock-up with VPS(Void Plywood Slab System) was produced. Through Mock-up, the safety of the flat plate hollow slab against short-term sagging and long-term sagging is to be evaluated. The hollow rate of the mock-up specimen to which the hollow core slab was applied was designed to be 24%. When loading through concrete blocks, the most central part of the slab was deflection 8.88mm when loading. However, it shows a safe value compared to the reference value (ln/240=17.93mm) for short-term deflection. As a result of 3 months of measurement of the mock-up experiment, the deflection at the center of the slab increased by 6.792mm from the initial deflection. In addition, it was found that the reference value by the load used suggested by KBC2016 was satisfied.

Study on Manufacturing Process of Hollow Main Shaft by Open Die Forging (자유단조공법을 통한 중공형 메인샤프트 제조공정에 관한 연구)

  • Kwon, Yong Chul;Kang, Jong Hun;Kim, Sang Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.221-227
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    • 2016
  • The main shaft is one of the key components connecting the rotor hub and gear box of a wind power generator. Typically, main shafts are manufactured by open die forging method. However, the main shaft for large MW class wind generators is designed to be hollow in order to reduce the weight. Additionally, the main shafts are manufactured by a casting process. This study aims to develop a manufacturing process for hollow main shafts by the open die forging method. The design of a forging process for a solid main shaft and hollow shaft was prepared by an open die forging process design scheme. Finite element analyses were performed to obtain the flow stress by a hot compression test at different temperature and strain rates. The control parameters of each forging process, such as temperature and effective strain, were obtained and compared to predict the suitability of the hollow main shaft forging process. Finally, high productivity reflecting material utilization ratio, internal quality, shape, and dimension was verified by the prototypes manufactured by the proposed forging process for hollow main shafts.

PEI Hollow Fiber Membranes Modified with Fluorinated Silica Nanoparticles for the Recovery of Biogas from Anaerobic Effluents (불화 실리카로 개질된 폴리에테르이미드 중공사막을 이용한 혐기성 유출수로부터 바이오가스 회수)

  • Yun, Kang Hee;Wongchitphimon, Sunee;Bae, Tae-hyun
    • Membrane Journal
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    • v.30 no.5
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    • pp.326-332
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    • 2020
  • In this study, polymer-fluorinated silica composite hollow fiber membranes were fabricated and applied to a membrane contactor for the recovery of methane dissolved in the anaerobic effluent. To prepare the composite membranes, porous hollow fiber substrates were fabricated with Ultem®, a commercial polyetherimide (PEI). Subsequently, fluorinated silica particles were synthesized and coated on the surface via strong covalent bonding. Due to the high porosity, our membrane showed a CH4 flux of 8.25 × 10-5 ㎤ (STP)/㎠·s at the liquid velocity of 0.03 m/s which is much higher that that of commercial polypropylene membrane designed for degassing processes. This is attributed to our membrane's high porosity as well as a superior surface hydrophobicity (120~122°) resulted from the coating with fluorinated silica nanoparticles.

Experimental Study on Bending and Shear Performance of Deck Type Void Slab with Trapezoidal Hollow Ball (사다리꼴 형상의 경량체를 가진 데크형 중공슬래브의 휨 및 전단성능에 대한 실험적 연구)

  • Kim, Pil Jung;Kim, Sang Mo;Park, Joon Hyuk
    • Journal of Korean Society of Steel Construction
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    • v.29 no.6
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    • pp.443-453
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    • 2017
  • In this study, a trapezoidal hollow ball is used, instead of a spherical hollow ball commonly used in void slab, to secure the high hollow ratio in the deck type void slab. The bending and shear performance was measured with consideration for the shape change of the hollow ball. And to confirm the effect of deck plate and truss wire on shear performance, experiments were performed depending on the installation directions of the one-way deck plate. As a result, the bending performance of the deck type void slab with a trapezoidal hollow ball was similar to that of the void slab with a spherical hollow ball. However, according to the data of shear strength examined, the contribution of shear performance enhancement of the truss wire had a more effect on the shear performance of deck type void slab, rather than the influence by changing of the shape of hollow ball. In the previous studies, the shear strength is reduced to about 60%, due to the reduction of the effective section of concrete by installation of hollow ball. But in this experiment, the maximum load of specimen, in which the deck was installed in horizontal direction, so expected to have no influence on the shear performance, was only reduced to about 87%, due to the truss framework of truss wire.