• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2017.05a
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• pp.132.2-132.2
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• 2017

플라즈마 전해 산화(Plasma Electrolytic Oxidation, PEO)는 Al, Ti, Mg 합금과 같은 경량 금속소재에 대한 표면처리기술로서 주목을 받고 있다. PEO 처리에 의해 표면에 치밀하게 형성되는 세라믹 산화층은 우수한 내식성, 내마모성을 보유하기 때문에, 이와 같은 특성이 요구되는 분야에 적용하기 위한 연구가 활발하다. 특히 PEO 세라믹 코팅층의 응착마모(adhesive wear)와 절삭마모(abrasive wear)에 관한 연구는 상당부분 이루어지고 있으나, 캐비테이션 침식과 같은 침식마모(erosive wear) 특성에 관한 연구는 부족한 실정이다. 본 연구에서는 알루미늄 합금 소지에 제작된 PEO 코팅층의 캐비테이션 손상 특성을 고찰하였으며, 전해액 조성이 PEO 코팅층의 미세조직과 캐비테이션 손상 특성에 미치는 영향을 살펴보았다. PEO 처리를 위해 사용된 소재는 상용 5083-O합금 판재로서 $2cm{\times}2cm$로 절단하여, 에머리페이퍼로 1000번까지 연마하여 사용하였다. 사용된 전해액은 증류수에 KOH(1 g/L)을 base로 하여 $Na_2SiO_3$(2 g/L)의 첨가유무를 변수로 하였다. 시편을 양극으로 하고 STS304를 음극으로 하여 각각 DC 전원 공급기의 +극과 -극에 연결하였으며, 정전류 조건에서 30분간 $0.1A/cm^2$의 전류밀도를 인가하였다. PEO 처리후 시편은 SEM, EDS, XRD를 이용하여 표면 특성 평가를 실시하였다. PEO코팅층의 캐비테이션 특성 평가는 초음파 진동식 캐비테이션 발생 장치를 이용하였으며, 캐비테이션 실험 후 시간에 따른 표면 거칠기의 변화 거동을 분석하였다.

• Journal of Surface Science and Engineering
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• v.53 no.6
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• pp.360-368
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• 2020

Wear resistance of cutting tools is one of the most important requirements in terms of the durability of cutting tool itself as well as the machining accuracy of the workpiece. Generally, tungsten carbide ball end mills have been processed with hard coatings for high durability and wear resistance such as diamond coating and tetrahedral amorphous carbon(ta-C) coating. In this study, we developed multilayer ta-C coatings whose wear resistance is comparable to that of diamond coating. First, we prepared single layer ta-C coatings according to the substrate bias voltage and Ar gas flow, and the surface microstructure, raman characteristics, hardness and wear characteristics were evaluated. Then, considering the hardness and wear resistance of the single layer ta-C, we fabricated multilayer coatings consisting of hard and soft layers. As a result, it was confirmed that the wear resistance of the multilayer ta-C coating with hardness of 51 GPa, and elastic recovery rate of 85% improved to 97% compared to that of the diamond coated ball end mill.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.251-256
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• 1999

"Ploughing" on the flank face of the tool in the metal cutting process is due to the tool in the metal cutting process is due to the finite edge radius of the tool and due to the development of flank wear. Because of the high stresses near the cutting edge, elastic-plastic deformation would be caused between the tool and the machined surface over a small area of the tool flank. The deformation would affect the roughness of the machined surface. Recently, some attempts have been made to predict the surface roughness, but elastic-plastic effect due to ploughing in the cutting process has not been considered. The research has analyzed mechanism of the ploughing of the cutting process using contact mechanics. Tool and workpiece material properties have been taken into account in the prediction of the surface roughness. The surface roughness has been simulated by the surface-shaping system. The results between experiment and simulation have been compared and analyzed. analyzed.

• Proceedings of the Korea Air Pollution Research Association Conference
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• 2003.11a
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• pp.531-532
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• 2003

공작기계 가동시 윤활과 냉각 등의 목적으로 다양한 종류의 금속가공유 (MWFs : 절삭유, 윤활유, 방청유 둥)를 사용하고 있다. MWFs에는 포름알데히드, 니트로스아민, 염화파라핀 등의 발암물질이 포함되어 있는 것으로 알려져 있어 작업자 건강보호를 위해 효율적인 환기가 요구되고 있다. 현장에서 가장 많이 사용하고 있는 포켓 필터형 오일미스트 콜렉터는 제진 장치가 없기 때문에 필터 표면에 한번 부착된 오일 미스트와 먼지가 떨어지지 않기 때문에 일정시간 후 필터 표면에 막힘 현상이 발생한다. 필터 표면이 막히면 차압 증가와 함께 송풍량이 감소하기 때문에 미스트 제거 효율이 크게 저하되고, 결과적으로 오일미스트의 환기 효율이 크게 감소된다.(중략)

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2015.11a
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• pp.187-187
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• 2015

마그네슘 합금은 지구상에 존재하는 가장 경량인 금속이며 비강도가 우수할 뿐만 아니라 진동 감쇠능과 절삭성 및 전자파 차폐성 등이 뛰어나 전자제품, 수송기기 부품, 주방제품 및 의료 분야 등 광범위한 분야에 이용이 크게 기대되고 있다. 그러나 마그네슘은 표준 전극 전위가 매우 낮은 활성 금속이기 때문에 쉽게 산화되며 표준 전극 전위가 높은 이종 금속과 접촉하면 먼저 부식되는 등 내식성이 현저히 낮아 그 사용범위에 제약을 받는다. 그러므로 마그네슘 금속을 사용하기 위해서는 내식성 및 기계적 특성을 향상시키는 표면처리가 필수적이다.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.36-36
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• 2018

4차 산업 혁명의 영향으로 인공지능, 로봇이 활발히 이용됨에 따라, 산업은 software 면에서 지능화 및 무인자동화로 빠른 변화를 일으키고 있다. 이에 따라 사용되는 hardware는 고신뢰성 및 고성능화를 필요로 하게 되고, 이들의 내구성 및 장수명화를 요구하고 있다. 하지만 장시간 사용 안정성, 사용 기계 부품의 내구성 향상은 사용부품의 소재, 사용 조건등의 변화를 요구하게 되고, 이들은 학문적 의미에서의 트라이볼로지적 특성 향상이 필연적으로 뒷받침되어야 한다. 본 발표에서는 트라이볼로지적 특성 향상을 위한 표면코팅처리 기술로, 자장여과아크방식을 활용하여 solid carbon을 이용한 무수소 DLC 증착 기술에 대하여 발표하고, 그 응용으로 자동차 부품 및 절삭공구 등에 적용한 사례를 소개하고자 한다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.9 no.1
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• pp.8-13
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• 2010

The shaft surface machining is a popular machine for studying descale machine design and process in automobile industry. In this study, the descale design machine of cutting shaft surface was conducted for the detection of a tool failure in surface process. Induction harden surface is used as analyzing function to detect a sudden change in cutting process level. A preliminary stepped workpiece which had a hard condition was cut by the surface tool and a tool process obtained cutting force machine. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained.

• Clean Technology
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• v.8 no.3
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• pp.119-128
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• 2002

In the present study the membrane filtration characteristics of a commercially available synthetic water-based cutting oil through two kinds of ultrafiltration membranes (HF1-45-CM50 and HF1-43-CM100) with molecular weight cut-offs of 50,000 and 100,000, respectively, have been investigated in detail. Among these membranes, the hydrophilic one (HF1-45-CM50) was found to show a satisfactory result for both the permeate flux and the permeability of oil components, whereas the permeate flux obtained with the hydrophobic membrane (HF1-43-CM100) appears to be significantly low, indicating that synthetic cutting oil was easily wetted on the hydrophobic membrane surface and induced more membrane fouling. The effect of material characteristics of the membrane on the filtration characteristics was found to be much more significant compared with the mean pore size of the membrane. Backflushing by nitrogen gas was applied to reduce the formation of a gel layer and membrane fouling. With the hydrophilic membrane, the backflushing was found to increase the permeate flux, whereas the backflushing resulted in a decrease in flux for the hydrophobic membrane. The flux recovery was observed to be highest when the membranes fouled with waste synthetic cutting oil were immersed into a cleaning solution for more than 72 hours and then backflushed by nitrogen gas.

• Resources Recycling
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• v.30 no.1
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• pp.60-65
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• 2021

The recycling of titanium turning scraps requires the removal of cutting oil and other contaminants remaining on the surface. In this study, an experiment was conducted in which titanium scraps were cleaned by a combination of ultrasonic immersion-steam cleaning and subsequent drying at high temperature. To determine the removal mechanism of cutting oil, the contact angle between titanium surface and cutting oil was measured. The result confirmed the optimum condition of the immersion solution of the titanium turning scraps. In the case of immersion cleaning of Na4P2O7 aqueous solution, the degree of carbon removed in the cutting oil was the highest at 50℃, and it was confirmed that the carbon content obtained from the combination of steam cleaning and ultrasonic immersion-steam cleaning was lower than that from steam cleaning after ultrasonic immersion. The oxidation and decomposition behaviors of cutting oil were investigated using Thermogravimetric analysis (TGA) and the result was applied in the high temperature drying process. From the results of the high temperature drying tests, it was concluded that 200℃ is the optimal drying temperature.

• Journal of the korean Society of Automotive Engineers
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• v.14 no.6
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• pp.23-28
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• 1992

본 연구에서는 실험횟수를 줄이고, 신뢰성이 높은 실험 계획법중 S/N비를 이용하여 피삭성을 검토 최적조건을 검토하기로 한다. 1. 품질 손실 함수. 2. 실험계획과 실험방법. 2.1 실험인자 및 수준선정. 2.2 인자의 할당. 2.3 실험방법. 3. 실험결과 및 고찰. 3.1 표면조도. 3.2 절삭저항. 3.3 칩 처리성.