• Journal of the Microelectronics and Packaging Society
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• v.10 no.4
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• pp.73-79
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• 2003

With the variation of Ag concentration in bath, current density, duty cycle, additive and agitation for electroplating of Sn-Ag solder, the compositions and the morphologies of solder were studied. It was possible to controll Ag content in Sn-Ag solder by varying Ag concentration in bath and current density. The microstructure size of Sn-Ag solder decreased with increasing current density. Duty cycle of pulse electroplating and quantity of additive affected on Ag content of deposit and surface roughness. In this work eutectic Sn-Ag solder bumps with fine pitch of 30 $\mu\textrm{m}$ and height of 15 $\mu\textrm{m}$ was formed successfully. The Ag content of electrodeposited solder was confirmed by EDS and WDS analyses and the surface morphologies was analyzed by SEM and 3D surface analyzer.

• Membrane Journal
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• v.27 no.5
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• pp.389-398
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• 2017

The most important characteristic of the polymer electrolyte membranes (PEMs) for fuel cells, the proton conducting ability is mainly influenced by the distribution and morphology of the water channels inside the PEMs. Non-perfluorinated hydrocarbon PEMs are known to have weaker water channels than perfluorinated PEM, Nafion, and thus relatively low proton conducting ability. In this study, we used a mesoscale simulation technique to observe the water channel formation and phase separation behavior of hydrocarbon PEM, sulfonated polyimides, under the humidification condition. It was observed that the water molecules were distributed evenly through the entire hydrophilic region, and clear water clusters were formed only in the sulfonated polyimide having high sulfonation degree. In addition, it was observed that sulfonated polyimides have a difficulty in forming water channel under the low hydrated condition. These results clearly support the theories of the formation of water channels in non-perfluorinated hydrocarbon PEMs, and also well explain the tendency of proton conducting abilities of sulfonated polyimides. Thus, it is confirmed that mesoscale simulation techniques can be very effective in analyzing phase separation behavior and water channel formation in PEMs for fuel cells and elucidating the ion conducting abilities.

• Journal of the Korean Electrochemical Society
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• v.25 no.3
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• pp.95-104
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• 2022

The development of non-flammable all-solid-state batteries (ASSLBs) has become a hot topic due to the known drawbacks of commercial lithium-ion batteries. As the possibility of applying sulfide solid electrolytes (SSEs) for electric vehicle batteries increases, efforts for the low-cost mass-production are actively underway. Until now, most studies have used high-energy mechanical milling, which is easy to control composition and impurities and can reduce the process time. Through this, various SSEs that exceed the Li⁺ conductivity of liquid electrolytes have been reported, and expectations for the realization of ASSLBs are growing. However, the high-energy mechanical milling method has disadvantages in obtaining the same physical properties when mass-produced, and in controlling the particle size or shape, so that physical properties deteriorate during the full process. On the other hand, wet chemical synthesis technology, which has advantages in mass production and low price, is still in the initial exploration stage. In this technology, SSEs are mainly manufactured through producing a particle-type, solution-type, or mixed-type precursor, but a clear understanding of the reaction mechanism hasn't been made yet. In this review, wet chemical synthesis technologies for SSEs are summarized regarding the reaction mechanism between the raw materials in the solvent.

• Korean Journal of Materials Research
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• v.17 no.1
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• pp.56-59
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• 2007

Recently, requirement for the ultra thin copper foil increases with smaller and miniaturized electronic components. In this study, we evaluated the surface morphology, crystal phase ana surface roughness of the copper film electrodeposited by pulse method without using additives. Homogeneous and dense copper crystals were formed on the titanium substrate, and the optimum condition was 25% duty cycle. Moreover, the surface roughness(Ra), $0.295{\mu}m$, is the smallest value in this condition. It is thought that this copper foil is good for electromigration inhibition due to the preferential crystal growth of Cu (111)

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.2
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• pp.73-82
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• 1996

A simtered carbide roller mold for reflector which is used for coverof automobile lamp and beacon plate of highway has been developed. The geometry of sintered carbide roller mold has been determined from the analysis of reflector geometry. An acute angle diamond wheel and dressing system also has been designed and developed to manufacture the sintered carbide roller mold.

• Proceedings of the Korean Vacuum Society Conference
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• 2014.02a
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• pp.416-416
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• 2014

탄소나노튜브(CNTs)의 비강도는 철합금에 비해 30~50배 높으며, 알루미늄 밀도($2.7g/cm^3$)보다 낮은 $1.3{\sim}1.4g/cm^3$의 값을 갖는 고강도 고경량의 탄소소재이다. 이러한 CNT를 금속기지에 복합화 하면 비강도가 매우 우수하고 고경량화 소재의 제조가 가능하다. 하지만, CNT는 반데르발스(Van der waals) 힘에 의해 서로 뭉쳐서 존재하며, 젖음성이 나쁘기 때문에 금속과 부상 분리되는 단점이 있다. 따라서, 이러한 문제점을 보완하기 위하여 무전해 도금법, 전해도금법 등으로 Cu, Ni등을 코팅하여 문제점을 해결하려는 연구가 진행되어 왔지만, 복합소재를 제조하기 위해 필요한 CNT를 대량으로 코팅하기엔 적합하지 않다. 본 연구에서는 CNT표면에 Cu를 대량으로 형성시킬 수 있는 시멘테이션법을 이용하여, 공정조건에 따른 CNT/Cu의 석출되는 형상 및 성분의 변화를 조사하였다.

• 한국신재생에너지학회:학술대회논문집
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• 2011.11a
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• pp.83.1-83.1
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• 2011

고체산화물 연료전지는 전해질의 양쪽에 cathode층과 anode층으로 구성되어 있다. 이러한 셀을 제작하기 위한 구성소재 코팅법으로는 EVD, CVD, sputter등의 기상공정과 screen printing, tape casting, dip coating등의 습식공정이 있다. 이중 현재 가장 널리 사용되고 있는 screen printing법은 코팅기판의 크기와 형태에 제한을 받아 원통형, 평관형에는 적용이 어렵다. 이러한 문제점을 해결하기 위해 본 연구에서는 electrolyte 지지체 위에 전사법을 통해 연료극(NiO-YSZ), 공기극(LSCF-GDC) 코팅층의 두께 및 형상을 제어할 수 있었으며 button cell을 제작하여 실제 SOFC에 적용이 가능함을 확인하였다.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2015.11a
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• pp.320-320
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• 2015

표면개질이란 재료 본연의 특성만으로 원하는 성능과 기능을 발휘할 수 없을 때 기재 표면에 열에너지, 응력 등을 부가하여 새로운 표면층을 형성하는 방법이다. 특히 양극산화 기술을 이용해 형성된 피막은 경도 및 내마모성 등 기계적 성질이 우수하고, 공정조건 등을 변화시켜 피막 두께와 형상 조절이 용이하여 센서, 필터, 광학용 박막 그리고 전해콘덴서 등에도 주로 사용되고 있다. 본 연구에서는 5083 알루미늄 합금을 이용해 해양환경에서 우수한 내구성을 보유할 수 있는 최적의 양극산화 공정시간을 선정하고자 캐비테이션 실험을 실시하였다. 실험 결과, 공정시간 40분에서 안정적인 산화피막 생성과 함께 탁월한 내캐비테이션 특성을 나타냈다.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2008.06a
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• pp.115-115
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• 2008

본 논문에서는 최적화된 ECMP 공정을 위하여 I-V 특성 곡선과 CV법을 이용하여 패시베이션 막의 active, passive, transient, trans-passive 영역의 전기화학적 특성을 알아보았으며, Cu막의 표면 형상을 Scanning Electron Microscopy (SEM) 측정과 금속 화학적 조성을 Energy Dispersive Spectroscopy (EDS) 분석을 통해 분석하였다.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1996.03a
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• pp.170-176
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• 1996

A Sintered carbide roller mold for reflectors which is used for cover of automobile lamp and beacon plate of highway has been developed. The geometry of sintered carbide roller mold has been determined from the analysis of reflector geometry. An acute angle diamond wheel and dressing system also has been designed and developed to manufacture the sintered carbide roller mold.