• Proceedings of the KIPE Conference
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• 2011.07a
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• pp.216-217
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• 2011

HVDC System의 핵심 구성요소인 대용량 전력변환장치의 신뢰도를 확보하기 위해서는 시스템 설치 전에 전력변환장치를 구성하는 각 Thyrister Valve의 동작성능 검증이 매우 중요하다. 이러한 검증은 모든 Thyrister Valve를 대상으로 한 전수검사를 기본으로 하므로 Thyrister Valve의 성능시험장치 개발이 필요하다. 이 논문에서는 Full Power 시험과 유사한 특성을 얻기 위한 시험장치의 용량을 최소화하기 위하여 STC(Synthetic Test Circuit)기법을 사용한 2kV, 200A급의 STC를 Simplorer6.0프로그램을 이용하여 구현하였으며, STC의 동작특성을 모의 하였다.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.2
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• pp.279-285
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• 1998

A quality inspection procedure interchangeably using the performance and screening variables is proposed. At the start of the inspection, the performance variable is measured for all items. As soon as i consecutive items are found to be free of defects, the screening variable is measured instead of the performance variable. If an item is rejected, the inspection based on the performance variable is resumed. All nonconforming items found in the inspection are either reworked or replaced with conforming items. It is assumed that the performance variable is dichotomous, and the screening variable given the performance variable is normally distributed with known mean and variance. The average outgoing quality (AOQ) expression is derived, and the methods of finding the inspection procedure with a specified average outgoing quality limit (AOQL) are presented.

• Journal of Korean Institute of Industrial Engineers
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• v.30 no.2
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• pp.84-92
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• 2004

A process control procedure is proposed when 100% inspection is performed in a process with excellent capability. Only the incomplete measurement data is assumed to be available, i.e. the specific measurement value of the quality characteristic is not available for each item but it can be determined to be smaller or larger than any prescribed value. In the suggested model, a signal limit is introduced to determine whether the process under study is in control or not. If the quality characteristic of an incoming item exceeds the upper signal or the lower signal limit, the process is determined to be stopped or not by comparing the number of consecutively accepted items with a predetermined threshold number. The procedure is designed based on the type I and II errors. The performance of the model is evaluated by the expected number of items produced under the in-control and out-of-control states until the process is stopped.

• Journal of Korean Institute of Industrial Engineers
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• v.27 no.4
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• pp.366-373
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• 2001

Economic component screening procedures for multi-component assembly products supplied with warranty are proposed. It is assumed that the screening variable is continuous and the performance variable is dichotomous. Logistic and normal models are considered; the proportion of conforming items is a logistic function of the screening variable in the logistic model and the screening variable given the performance variable is normally distributed in the normal model. Cost models are constructed which involve three cost components; screening inspection cost for each component, cost due to disposing a rejected component, and warranty cost for an assembly product. Methods of finding the optimal screening procedures are presented and numerical examples are given.

• Journal of Korean Society for Quality Management
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• v.25 no.1
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• pp.1-16
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• 1997

In this paper, we illustrate how to design screening inspections for minimizing a total quality costs in a multi-stage manufacturing systems. The total quality cost model consists of inspection costs, internal failure costs, external failure costs, and Taguchi's loss function. Although, the use of automatic test equipment such as machnie vision and CMM has greatly increased inspection speed and accuracy, screeing(100% inspection) could be considered only as a short-term method to remove nonconforming items from a population, not for a long-term quality improvement. However, screeing should be used for certain situations such as before costly operations and after unsatisfied operations. This paper ends with an example that demonstrates the usefulness of the model.

• Journal of Biosystems Engineering
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• v.23 no.2
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• pp.195-205
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• 1998

급속한 산업의 발전은 우리의 생활을 여러모로 바꾸어 왔다. 그 중에서 특히 자연에 의존하는 농업분야는 이러한 산업의 발달에 힘입어 날로 기계화 및 정보화되고 있는 실정이다. 따라서 현대사회에서는 과거와 달리 다양한 형태의 도구들이 등장하여 이것을 이용함으로써 발전 속도가 더욱 가속화되고 있는 추세이며, 그 활용 여부가 우리 모두의 중요한 경쟁력으로 자리하고 있다 농업분야에서의 도구들은 생산성 향상에 기여하는 농업관련 기계에 초점을 맞추어 왔으나, 이제는 농산물의 품질에도 상당히 중요성이 인식되어 그것을 측정 및 분석하는 다양한 방법과 도구들이 등장하고 있는 실정이다. 그 중에서도 특히 농산물의 품질을 신속하게 판별하려는 여러 가지 시도는 괄목할만한 발전을 해왔으며, 그 응용분야도 날로 확산되고 있는 추세이다. 농산물은 공산품과 달리 상당히 불균일한 산물이며, 때문에 가급적 다수의 시료를 측정하여 결과를 사용하지 않으면 신뢰도가 떨어져 측정 가치를 잃게 된다. 그래서 시료를 파괴하지 않고 짧은 시간 내에 전수검사를 수행할 수 있는 분석 및 측정방법을 연구 발전시켜 왔다. 이 중에서 빛을 이용하여 분석을 행하는 분광학(Spectroscopy) 중에서 근적외선(Near Infra Red)을 이용한 형태에 대해 알아보기로 한다.(중략)

• Journal of Korean Institute of Industrial Engineers
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• v.21 no.2
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• pp.255-265
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• 1995

Due to advances in automated manufacturing systems and automatic inspection equipment, complete inspection has drown increased attention recently and has become a widespread practice. In a complete inspection plan all of the items are subject to acceptance inspection If an item fails to meet the predetermined specifications, it is rejected. In this paper, economic complete inspection plans are developed in situations where rejected items are reworked Complete inspections based on the performance variable of interest or a variable which is correlated with the performance variable are considered. Cost models are constructed which involve cost incurred by imperfect quality rework cast and quality inspection cost Methods of finding the optimal complete inspection plans are presented and numerical examples are given.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.3
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• pp.359-365
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• 1998

An economic process monitoring procedure is presented when the major quality characteristic of the item is dichotomous. Every item is inspected and decided whether it is conforming or not. If an item is found to be nonconforming, the previous number of the successive conforming items is compared with a predetermined number r to check the process for existence of any assignable cause of variation. A cost model is constructed on the basis of costs of inspection, illegal signal, undetected out-of-control state and corrective action. By minimizing the expected total cost per unit time, the optimal value of r is obtained. The effects of cost coefficients are studied numerically.

• Korean Journal of Poultry Science
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• v.45 no.4
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• pp.285-290
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• 2018

This study was aimed to evaluate the possibility of application to the KS A ISO 2859-1 Easy test, an international standards sampling inspection, to replace a sampling method of the current grading standard of chicken meats for the first time. As a result of screening capability to check for defective products, the current sampling was 0.61 and the KS A ISO 2859-1 Normal test was 0.70, suggesting that the latter inspection method was more accurate. If the KS A ISO 2859-1 conversion principle is applied, 40,530 won per day is saved for a 50-lot inspection. The current sampling and the KS A ISO 2859-1 Easy test did not exceed the reject limit for the number of defective products to satisfy the grade $1^+$ on chicken carcass size numbers 12, 9 and 8. Freshness was not significantly different between the current sampling and the KS A ISO 2859-1 Easy test. It is expected that using the KS A ISO 2859-1 Easy test with a smaller sample volume will have the same level of quality evaluation as the current sampling method while reducing costs.

• Proceedings of the KAIS Fall Conference
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• 2007.05a
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• pp.35-38
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• 2007

본 논문에서는 생산 현장에서 사람이 하고 있는 자동차 부품의 전수(全數) 검사 방법을 대체하기 위한 머신 비전 시스템의 개발 연구이다. 세계 자동차 생산업체간 활발한 합병 및 전략적 제휴로 인한 완성차 업체수의 감소는 부품 업체 간 경쟁을 심화시키고 있다. 외국 업체에 비하여 상대적으로 규모 의 영세성을 보이고 있는 국내 부품 생산 업체는 대규모 생산 설비 투자와 함께 생산 효율성을 증대시켜 국제적인 경쟁력을 갖추도록 하여야 한다. 생산 효율과 품질 향상을 위한 노력의 일환으로 플라스틱 압출 성형에서 생기는 여러 가지 불량품 유형을 PC를 기반한 머신 비전 시스템 (Machine Vision System)을 구축하여 생산된 부품을 실시간 검사하고 불량품을 분류 하는 것이 본 연구의 목적이다. 머신 비전 시스템에 사용된 소프트웨어는 NI-LabVIEW를 사용하였으며, LabVIEW Vision 이미지 함수를 사용하여 검사 프로그램의 개발하였다. 부품 검사에 걸리는 시간은 50ms 내로 완료되기 때문에 생산 부품의 실시간 검사에 적용 될 수 있으며, 검사 영역과 설정 값을 비전 시스템 운용자가 설정할 수 있도록 프로그램이 만들어 졌다.