• Title/Summary/Keyword: 적층 시스템

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Technology Trend of Additive Manufacturing for Fabrication of Liquid Rocket Engines (액체로켓엔진 제작을 위한 적층제조 기술 동향)

  • Yoo, Jaehan
    • Journal of Aerospace System Engineering
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    • v.14 no.5
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    • pp.73-82
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    • 2020
  • Recently, there has been an increase in additive manufacturing for the fabrication of liquid rocket engines. This technology can innovate conventional fabrication methods to reduce the lead time and manufacturing cost and can enhance the performances such as weight reduction. In this study, a literature survey is presented that includes types, advantages, disadvantages, and foreign government-based projects of the technology related to liquid rocket engine manufacturing. The present survey focuses on the technology that has been applied to various components such as turbopumps and valves while much larger efforts are made for combustion chambers with regenerative cooling channels and diverging nozzles, as the advantages of the technology are maximized for the applications.

A Study on the Light Oil Injection. System using a Multilayer Actuator Structured-Ultrasonic Nozzle (적층액츄에이터형 초음파 노즐을 이용한 경유 분사 시스템에 관한 연구)

  • Kim, Hwa-Soo;Hwang, Lark-Hoon;Kim, Do-Hyung;Lee, Sang-Ho;Yoo, Ju-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.317-317
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    • 2008
  • 기존의 초음파 노즐은 단판액츄에이터형 초음파 노즐을 사용하여 연체 연료를 분사하였다. 하지만 단판액추에이터형 초음파 노즐은 300V이상의 고전압을 필요로 하여 소비전력이 높은 단점을 가지고 있다. 하지만 적층액츄에이터형 초음파 노즐은 저전압 구동이 가능하여 낮은 소비전력을 가지며, 단판액츄에이터헝 초음파 노즐보다 우수한 분사특성을 가지고 있는 장점이 있다. 또한 공진형 인버터를 사용하여 초음파 노즐을 구동하는 경우 노즐의 구동 전압을 공진에 의하여 쉽게 얻어질 수 있는 장점과 구동 스위치에 가해지는 전압의 크기가 상대적으로 작게되므로 인버터 구동에 저전압 MOSFET를 사용함으로써 도통손실의 저감 및 구성회로의 저압화 등에 유리한 이점이 있다. 본 연구에서는 적층액츄에이터형 초음파노즐을 개발하고 그에 따른 공진형 인버터를 설계하여 적층엑츄에이터형 초음파 노즐의 분사 시스템을 제안 한다. 또한 실제 액체연료인 경유를 분사하여 전기적특성과 분사특성을 조사한다.

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A Study on the Failure Characteristics of Equivalent Anisotropic Composite Plates (등가 이방성 복합재 평판에 대한 파손 특성에 관한 연구)

  • Yun, Jaeho;Kim, Hanjun;Kim, Yongha
    • Journal of Aerospace System Engineering
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    • v.16 no.5
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    • pp.35-42
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    • 2022
  • This paper deals with predicting comparable mechanical properties of laminated composite plates. The stiffness of an equivalent anisotropic composite plate is derived based on classical lamination theory. A novel failure criterion is defined to describe the failure behaviour of laminated composite plates based on micro-mechanics failure criteria. Finally, the theory's validation of finite element analysis results was verified. We concluded that this theory is very suitable for failure analysis of laminated composite plates for aerospace applications due to their relative simplicity and computational efficiency.

Development of Energy Harvesting Hybrid system consisted of Electrochromic Device and Dye-Sensitized Solar Cell using Nano Particle Deposition System (나노 입자 적층 시스템(NPDS)을 이용한 염료 감응 태양전지 - 전기 변색 통합 소자 및 에너지 하베스팅 시스템에 대한 연구)

  • Kim, Kwangmin;Kim, Hyungsub;Choi, Dahyun;Lee, Minji;Park, Yunchan;Chu, Wonshik;Chun, Dooman;Lee, Caroline Sunyong
    • Journal of the Microelectronics and Packaging Society
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    • v.23 no.2
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    • pp.65-71
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    • 2016
  • In this study, Antimony Tin Oxide (ATO) ion storage layer and $TiO_2$ working electrode were fabricated using Nano Particle Deposition System. NPDS is the cutting-edge technology among the dry deposition methods. Accelerated particles are deposited on the substrate through the nozzle using NPDS. The thicknesses for coated layers were measured and layer's morphology was acquired using SEM. The fabricated electrochromic cell's transmittance was measured using UV-Visible spectrometer and power source at 630 nm. As a result, the integrated electrochromic/DSSC hybrid system was successfully fabricated as an energy harvesting system. The fabricated electrochromic cell was self-operated using DSSC as a power source. In conclusion, the electrochromic cell was operated for 500 cycles, with 49% of maximum transmittance change. Also the photovoltaic efficiency for DSSC was measured to be 2.55% while the electrochromic cell on the integrated system had resulted in 26% of maximum transmittance change.

Processing of Metallic Materials by Gas Atomized Spray Forming (고성형성 합금 제조를 위한 가스 분무성형 공정)

  • Baik, K. H.;Seok, H. K.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.587-594
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    • 2005
  • 분무성형공정은 급냉응고 및 결정입자 제어에 따른 고품위 소재 개발의 장점과 함께 고밀도 near-net-shape 제품의 제조가 가능한 합금제조기술이다 분무성형체의 미세조직은 적층표면에 도달하는 액적들의 평균 열용량, 즉 고상분율에 의하여 결정되며, 이는 액적의 비행과정에서의 분사가스-액적간의 열전달과 적층표면에서의 열유입과 열유출 속도에 영향을 받는다. 실제 다양한 공정변수들이 복합적으로 미세조직 형성과정에 영향을 미치지만, 균일한 미세조직을 얻기 위하여서는 적층표면에서의 온도와 고상분율을 항상 일정하게 제어하여야만 한다 즉, 적층표면 온도를 분무 성형공정중에 지속적으로 측정하여 이를 공정 제어 시스템에 feedback하여 원하는 적층표면온도를 유지하도록 공정변수를 제어하는 것이 필수적이다. 분무성형에 제조된 성형체는 합금원소의 편석이 없고 미세한 등방성의 결정립으로 이루어진 특징적인 미세조직을 나타낸다 이와 같은 미세조직으로 인하여 분무성형체는 우수한 성형성과 기계가공성을 나타내며, 또한 분무성형-후속가공된 최종 제품은 잉곳주조에 의하여 제조된 것과 비교하여 크게 향상된 기계적 성질을 가진다.

Stacked Pad Area Away Package Modules for a Radio Frequency Transceiver Circuit (RF 송수신 회로의 적층형 PAA 패키지 모듈)

  • Jee, Yong;Nam, Sang-Woo;Hong, Seok-Yong
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.38 no.10
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    • pp.687-698
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    • 2001
  • This paper presents a three dimensional stacked pad area away (PAA) package configuration as an implementation method of radio frequency (RF) circuits. 224MHz RF circuits of intelligence traffic system(ITS) were constructed with the stacked PAA RF pakage configuration. In the process of manufacturing the stacked PAA RF pakage, RF circuits were partitioned to subareas following their function and operating frequency. Each area of circuits separated to each subunits. The operating characteristics of RF PAA package module and the electrical properties of each subunits were examined. The measurement of electrical parameters for solder balls which were interconnects for stacked PAA RF packages showed that the parasitic capacitance and inductance were 30fF and 120pH, respectively, which might be negligible in PAA RF packaging system. HP 4396B network/spectrum analyzer revealed that the amplification gain of a receiver and transmitter at 224 MHz was 22dB and 27dB, respectively. The gain was 3dB lower than designed values. The difference was probably generated from fabrication process of the circuits by employing commercial standard

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Stacking Sequence Optimization of Composite Laminates for Railways Using Expert System (철도분야 응용을 위한 전문가 시스템을 이용한 복합적층판의 적층순서 최적설계)

  • Kim Jung-Seok
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.411-418
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    • 2005
  • This paper expounds the development of a user-friendly expert system for the optimal stacking sequence design of composite laminates subjected to the various rules constraints. The expert system was realized in the graphic-based design environment. Therefore, users can access and use the system easily. The optimal stacking sequence is obtained by means of integration of a genetic algorithm, finite element analysis. These systems were integrated with the rules of design heuristics under an expert system shell. The optimal stacking sequence combination for the application of interest is drawn from the discrete ply angles and design rules stored in the knowledge base of the expert system. For the integration and management of softwares, a graphic-based design environment that provides multi-tasking and graphic user interface capability is built.

A Study on Bending Behaviors of Laminated Composites using 2D Strain-based Failure Theory (2D 변형률 파손 이론을 이용한 복합재료의 굽힘 거동 해석)

  • Kim, Jin-Sung;Roh, Jin-Ho;Lee, Soo-Yong
    • Journal of Aerospace System Engineering
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    • v.11 no.5
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    • pp.13-19
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    • 2017
  • In this study, the bending analysis of composite laminates using the classical laminated theory is investigated. A piece-wise linear incremental approach is employed to describe the nonlinear mechanical behavior of the composite laminates, and a 2D strain-based interactive failure theory is employed to predict the ultimate flexural loads. The 3-point bending tests are performed for cross-ply and quasi-isotropic laminates. The analysis results with the failure theory are verified by comparing the analysis findings to the experimental outcome.

Thermal Buckling and Vibration Analysis of Composite Laminated Plates Using Shape Memory Alloy Fibers (형상기억합금 선을 삽입한 복합재료 적층판의 열적 좌굴 및 진동 해석)

  • 박재상;김지환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.916-921
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    • 2001
  • 형상기억합금 선(Shape Memory Alloy Fibers : SMA Fibers)을 삽입한 복합재료 평판의 고온 환경에서의 열적 좌굴 및 진동 해석을 유한요소법을 이용하여 수행하였다 1 차 전단변형이론을 적용하여 적층판을 모델링하였고, 온도 변화 효과는 적층판의 전 영역에서 균일한 온도 분포로 가정하였다. 형상기억합금 선의 온도에 대한 비선형 재료 성질을 고려하여 열적 좌굴 해석 수행 시 반복 계산법을 이용하였고, 자유 진동 해석에서는 시스템의 자유도를 줄이기 위하여 Guyan-Reduction(CR)을 사용하였다. 온도 변화와 형상기억합금 선의 체적비(volume fraction) 및 초기 변형률(initial strain) 변화에 따른 임계 온도와 고유 진동수의 특성을 해석하였다.

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A Study on the Implementation of an Agile SFFS Based on 5DOF Manipulator (5축 매니퓰레이터를 이용한 쾌속 임의형상제작시스템의 구현에 관한 연구)

  • Kim Seung-Woo;Jung Yong-Rae
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.42 no.1
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    • pp.1-11
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    • 2005
  • Several Solid Freeform Fabrication Systems(SFFS) are commercialized in a few companies for rapid prototyping. However, they have many technical problems including the limitation of applicable materials. A new method of agile prototyping is required for the recent manufacturing environments of multi-item and small quantity production. The objectives of this paper include the development of a novel method of SFFS, the CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material), and the manufacture of the various material samples for the certification of the proposed system and the creation of new application areas. For these objectives, the technologies for a highly accurate robot path control, the optimization of support structure, CAD modeling, adaptive slicing was implemented. However, there is an important problem with the conventional 2D lamination method. That is the inaccuracy of 3D model surface, which is caused by the stair-type surface generated in virtue of vertical 2D cutting. In this paper, We design the new control algorithm that guarantees the constant speed, precise positioning and tangential cutting on the 5DOF SFFS. We develop the tangential cutting algorithm to be controlled with constant speed and successfully implemented in the 5DOF CAFL/sup VM/ system developed in this paper. Finally, this paper confirms its high-performance through the experimental results from the application into CAFL/sup VM/ system.