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A Study on the Implementation of an Agile SFFS Based on 5DOF Manipulator  

Kim Seung-Woo (Soonchunhyang University, Division of Information Technology Engineering)
Jung Yong-Rae (Soonchunhyang University, Division of Information Technology Engineering)
Publication Information
Abstract
Several Solid Freeform Fabrication Systems(SFFS) are commercialized in a few companies for rapid prototyping. However, they have many technical problems including the limitation of applicable materials. A new method of agile prototyping is required for the recent manufacturing environments of multi-item and small quantity production. The objectives of this paper include the development of a novel method of SFFS, the CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material), and the manufacture of the various material samples for the certification of the proposed system and the creation of new application areas. For these objectives, the technologies for a highly accurate robot path control, the optimization of support structure, CAD modeling, adaptive slicing was implemented. However, there is an important problem with the conventional 2D lamination method. That is the inaccuracy of 3D model surface, which is caused by the stair-type surface generated in virtue of vertical 2D cutting. In this paper, We design the new control algorithm that guarantees the constant speed, precise positioning and tangential cutting on the 5DOF SFFS. We develop the tangential cutting algorithm to be controlled with constant speed and successfully implemented in the 5DOF CAFL/sup VM/ system developed in this paper. Finally, this paper confirms its high-performance through the experimental results from the application into CAFL/sup VM/ system.
Keywords
SFFS(Several Solid Freeform Fabrication Systems); CAFL/sup VM/(Computer Aided Fabrication of Lamination for Various Material); Constant-Speed Path Control; Tangent-Cutting Control;
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