• Title/Summary/Keyword: 적층복합재료

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Stacking Sequence Design of Fiber-Metal Laminate Composites for Maximum Strength (강도를 고려한 섬유-금속 적층 복합재료의 최적설계)

  • 남현욱;박지훈;황운봉;김광수;한경섭
    • Composites Research
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    • v.12 no.4
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    • pp.42-54
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    • 1999
  • FMLC(Fiber-Metal Laminate Composites) is a new structural material combining thin metal laminate with adhesive fiber prepreg, it nearly include all the advantage of metallic materials, for example: good plasticity, impact resistance, processibility, light weight and excellent fatigue properties. This research studied the optimum design of the FMLC subject to various loading conditions using genetic algorithm. The finite element method based on the shear deformation theory was used for the analysis of FMLC. Tasi-Hill failure criterion and Miser yield criterion were taken as fitness functions of the fiber prepreg and the metal laminate, respectively. The design variables were fiber orientation angles. In genetic algorithm, the tournament selection and the uniform crossover method were used. The elitist model was also used to be effective evolution strategy and the creeping random search method was adopted in order to approach a solution with high accuracy. Optimization results were given for various loading conditions and compared with CFRP(Carbon Fiber Reinforced Plastic). The results show that the FMLC is more excellent than the CFRP in point and uniform loading conditions and it is more stable to unexpected loading because the deviation of failure index is smaller than that of CFRP.

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Optimization of stacking sequence for composite golf club shafts (복합재료 골프샤프트의 적층최적화)

  • Kim, Moo-Sun;Han, Dong-Chul;Kim, Seon-Jin;Lee, Woo-Il
    • Composites Research
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    • v.20 no.1
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    • pp.1-7
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    • 2007
  • This study presents a methodology for optimization of static characteristics of golf club shafts. Stacking sequence for the optimal composite shaft performance is searched. A new objective function is defined for the simultaneous optimization of flexural and torsional stiffnesses. Classical lamination theory is used for the static analysis. As the optimization tool, genetic algorithm is applied with the stacking sequence as design. variables. With the optimal stacking sequence, dynamic characteristics of the shaft is also studied.

Direct Numerical Simulation of Composite laminates Under low velocity Impact (저속충격을 받는 적층복합재료 평판의 직접 수치모사)

  • Ji, Kuk-Hyun;Kim, Seung-Jo
    • Composites Research
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    • v.19 no.1
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    • pp.1-8
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    • 2006
  • Prediction of damage caused by low-velocity impact in laminated composite plate is an important problem faced by designers using composites. Not only the inplane stresses but also the interlaminar normal and shear stresses playa role in estimating the damage caused. But it is well known that the conventional approach based on the homogenization has the limit in description of damage. The work reported here is an effort in getting better predictions of dynamic behavior and damage in composite plate using DNS approach. In the DNS model, we discretize the composite plates through separate modeling of fiber and matrix for the local microscopic analysis. In the view of microscopic mechanics with DNS model, interlaminar stress behaviors in the inside of composite materials are investigated and compared with the results of the homogenized model which has been used in the conventional approach to impact analysis. Also the multiscale model based on DNS concept is developed in order to enhance the effectiveness of impact analysis, and we present the results of multiscale analysis considering micro and macro structures simultaneously.

A Statistical Study of Effective Properties due to Fiber Tow Misalignment and Thickness Change for Plain Weave Textile Composites (섬유다발 배열 및 적층수에 따른 평직복합재료 등가물성치의 변화에 관한 통계적 연구)

  • 우경식;서영욱
    • Composites Research
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    • v.13 no.6
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    • pp.63-72
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    • 2000
  • In this paper, statistical treatments of effective properties for plain weave textile composites were presented. Configurations up to 32 layers with varied stacking phase shifts were considered. Effective properties were calculated by numerical simulation in which uni-axial tensile and shear load were applied at unit cell. Sample analysis was utilized to consider the inherent randomness in the phase shift and the results were treated statistically. It was found that effective properties were dependent on stacking phase shifts for thin plain weave textile composites. The distribution of $E_{xx}$ and $V_{xy}$ were skewed and the range of possible values was relatively large. As the number of layers increased, however, the distribution width became narrower and mean values converged. In contrast, $G_{xy}$ was not affected by phase shifts and thickness changes.

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Mechanical characteristics of laminated composites using hybrid prepreg (하이브리드 프리프레그를 사용한 적층복합재료의 기계적 특성)

  • 정성교;정성균;임승규
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.04a
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    • pp.189.1-192
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    • 1999
  • Mechanical characteristics of composite laminates with carbon tissue and glass scrim are evaluated in this paper. Composite laminates in USN125 group are made by inserting carbon tissue and glass scrim between layers. Consequently it was shown that mechanical characteristics of carbon fiber reinforced composite materials were improved by inserting carbon tissue.

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Static and Dynamic Analysis of Laminated Composite Axisymmetric Shells (적층된 축대칭 복합재료 셸 구조물의 정, 동 구조해석)

  • Lee, Young-Sin;Lee, Hyun
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.6
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    • pp.1203-1214
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    • 1989
  • 본 연구에서는 화이버각도, 경계조건 및 하중형태의 변화에 따라 적층 복합재료원통 셸 구조물의 수치예를 제시하고, NASTRAN수치결과 및 기존 문헌들과 비교하여 구하여진 결과의 타당성을 입증하였다.

Dynamic Failure Behavior of Ceramic/Fiber-Reinforced Composites under High Speed Impact Loading (고속충격에 의한 세라믹/섬유강화 복합재료의 동적파손 거동)

  • Kim, Hui-Jae;Yuk, Jong-Il;Lee, Seung-Gu
    • Korean Journal of Materials Research
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    • v.7 no.9
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    • pp.795-804
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    • 1997
  • 전면재를 알루미나, 후면재를 Kevlar또는 S-2 유리 섬유강화 복합재료로 접합한 이종재료 장갑에 대하여 알루미나의 두께 변화와 복합재료의 적층구조에 따른 고속충격 특성 변화에 대하여 연구하였다. 또한 시험재료의 동적 관통현상을 분석하기 위하여 고속촬영기법이 이용되었다. 시험결과, 전면재인 알루미나는 충격탄자 직경의 80% 상당하는 두께(본 실험에서는 6nm)인 경우 양호한 방탄성능을 보였다. 후면재인 복합재료는 섬유를 alternating 주조로 적층한 경우가 laminar구조로 적층한 것에 비하여 더 우수한 방탄성능을 나타내었다.

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Vibration and Damping Characteristic of Composite Laminates Embedding Directional Damping Materials (방향성 있는 감쇠재료가 삽입된 복합적층판의 진동 및 감쇠특성)

  • 김성준
    • Composites Research
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    • v.16 no.5
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    • pp.39-44
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    • 2003
  • Embedding viscoelastic-damping materials into composites can greatly increase the damping properties of composite structures. Usually viscoelastic-damping materials behave isotropically so that their damping properties are the same in all directions. In these days, there is a desire to develop viscoelastic-damping materials that behave orthotropically so that damping properties vary with material orientation. These orthotropic damping materials can be made by embedding rows of thin wires within the viscoelastic materials. These wires add significant directional stiffness to the damping materials. where the stiffness variation with wire orientation follows classical lamination theory. In this paper, the loss factor of composite laminate was evaluated based on Ni and Adams' theory. To investigate the effect of directional damping material, the low-velociy impact response analysis was also performed. The present analysis results show that directional damping material has a great influence on vibration and damping characteristic of composite laminate.

A Study on the Evaluation of Tension-Compression Fatigue Characteristics of Glass Fiber/Epoxy 4-Harness Satin Woven Laminate Composite for the Railway Bogie Application (철도차량 대차 적용 유리섬유/에폭시 4-매 주자직 적층 복합재의 인장-압축 피로특성 평가 연구)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Kim, Jung-Seok
    • Composites Research
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    • v.23 no.5
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    • pp.22-29
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    • 2010
  • This paper describes the evaluations of tension-compression fatigue characteristics and life for glass fiber/epoxy laminate composite applied to railway bogie to reduce weight. Test samples of tension-compression fatigue were composed of glass fiber/epoxy 4-harness woven laminate composites with different stacking sequence of warp-direction, fill-direction and ${\pm}45^{\circ}$-direction. The tension-compression fatigue test was conducted with stress ratio (R) of -1 and frequency of 5Hz. Goodman diagram were used to evaluate the fatigue characteristics and life of glass fiber/epoxy 4-harness satin woven laminate composite. Anti-buckling jig was designed to prevent buckling of specimen under compression load. The test results showed that the fatigue characteristics of glass fiber/epoxy 4-harness satin woven laminate composite with stacking sequence of warp-direction had a good performance in comparison with that of SM490 used to conventional metal railway bogie.

The Effect of Fabrication Process Parameters on the Microstructures of Intermetallic/Metal Laminated Composite by Self-propagating High-temperature Synthesis (자전고온반응에 의한 금속간화합물/금속 적층복합재료의 제조공정변수가 미세조직에 미치는 영향)

  • 김희연;정동석;홍순형
    • Composites Research
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    • v.16 no.3
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    • pp.68-74
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    • 2003
  • In this paper, intermetallic/metal laminated composites have been successfully produced that utilizes SHS reactions between Ni and Al elemental metal foils. The reaction between Ni and Al started from the nucleation and growth of NiA1$_3$ and was followed by the diffusional growth of Ni$_2$A1$_3$ between Ni and NiA1$_3$. The SHS reaction was thermodynamically analyzed through the final volume fraction of the non-reacted Al related with the initial thickness ratio of Ni:Al and prior heat treatment. Thermally aging these 1aminates resulted in formation of a functionally gradient series of intermetallic phases. Microstructure showed that the intermetallic volume percent was 82, 59.5, 40% in the 1:1, 2:1, 4:1 thickness ratio specimen. Main phases of the intermetallic were NiAl and Ni$_3$Al having higher strength at room and high temperatures.