• Title/Summary/Keyword: 임펠러 블레이드

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Optimal Design of Impeller according to Blade Shape Variation Using CFD Simulation (CFD를 이용한 블레이드 형상 변화에 따른 블로워 임펠러 최적설계)

  • Yu, Da-Mi;Kim, Semo;Jang, Hye-Lim;Han, Dae-Hyun;Kang, Lae-Hyong
    • Journal of Aerospace System Engineering
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    • v.13 no.1
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    • pp.29-37
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    • 2019
  • The objective of this study was to investigate the influence of the blade shape on the impeller performance, for design optimizing of the high airflow impeller. First, the quantity, angle, and length of blades, which are considered to have a large influence on the impeller performance, were selected as design variables. Then, 27 cases of impeller shapes were selected according to the design of experiment (DOE). To predict the conduct of the blower based on the selected impeller shape, flow analysis was performed using the immersed solid method of ANSYS CFX. In the CFD results, the highest airflow was expected in the impeller having a combination of 50 EA, $6^{\circ}$ and 5 mm. Finally, a blower with the original impeller shape and the optimized impeller shape was fabricated using a 3D printer, and the analysis tendency and experimental tendency were verified through experiments.

Shape Optimization of Impeller Blades for 15,000 HP Centrifugal Compressor Using Fluid Structural Interaction Analysis (15,000 마력급 원심식 압축기 임펠러 블레이드의 유체-구조 연성해석을 이용한 형상최적설계)

  • Kang, Hyun Su;Oh, Jeongsu;Han, Jeong Sam
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.6
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    • pp.547-556
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    • 2014
  • This paper discusses a one-way fluid structural interaction (FSI) analysis and shape optimization of the impeller blades for a 15,000 HP centrifugal compressor using the response surface method (RSM). Because both the aerodynamic performance and the structural safety of the impeller are affected by the shape of its blades, shape optimization is necessary using the FSI analysis, which includes a structural analysis for the induced fluid pressure and centrifugal force. The FSI analysis is performed in ANSYS Workbench: ANSYS CFX is used for the flow field and ANSYS Mechanical is used for the structural field. The response surfaces for the FSI results (efficiency, pressure ratio, maximum stress, etc.) generated based on the design of experiments (DOE) are used to find an optimal shape for the impeller blades, which provides the maximum aerodynamic performance subject to the structural safety constraints.

Shape Optimization of Impeller Blades for Bidirectional Axial Flow Pump (양방향 축류펌프용 임펠러 블레이드의 형상최적설계)

  • Baek, Seok Heum;Jung, Won Hyuk;Kang, Sangmo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.12
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    • pp.1141-1150
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    • 2012
  • This paper describes the shape optimization of impeller blades for an anti-heeling bidirectional axial flow pump used in ships. In general, a bidirectional axial pump has efficiency much lower than that of a classical unidirectional pump because of the symmetry of the blade type. In this study, by focusing on a pump impeller, the shape of the blades is redesigned to develop a bidirectional axial pump with higher efficiency. The commercial code employed in this simulation is CFX v.13. The CFD result of the pump torque, head, and hydraulic efficiency was compared. The orthogonal array (OA) and analysis of variance (ANOVA) techniques and surrogate-model-based optimization using orthogonal polynomials are employed to determine the main effects and their optimal design variables. According to the optimal design, we confirm an effective design variable for impeller blades and explain the optimal solution as well as the usefulness of satisfying the constraints of the pump torque and head.

Structural Stability Evaluation of Impeller in Resonant condition due to Diffuser vanes (디퓨저 베인에 의한 공진조건에서의 임펠러 구조 안정성 평가)

  • Kim, Yongse;Kong, Dongjae;Shin, Sangjoon;Im, Kangsoo;Park, Kihoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.877-880
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    • 2017
  • Impeller blades in the centrifugal compressor are subjected to static loads due to the high-speed rotation and steady aerodynamic forces. At the same time, aerodynamic excitations by the interaction between the impeller and the diffuser vanes(DV) periodically excite the impeller blades in resonant conditions, which may lead to high cycle fatigue (HCF) and eventually result in failure of the blades. In order to predict the structural response accurately, the aerodynamic excitation and the major resonant conditions were predicted by performing the unsteady flow analysis and modal analysis using ANSYS. Next, a unidirectional forced vibration analysis was performed by using fluid-structure interaction (FSI) method, and the safety of HCF was evaluated based on the results.

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Application of Airfoil Impeller for Enhancement of Aerodynamic Performance of High Speed Centrifugal Fan (고속 원심홴의 공력성능 향상을 위한 에어포일 임펠러 적용)

  • Park, Kyung Hyun;Park, Chang Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.5
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    • pp.321-327
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    • 2016
  • This paper presents the application of airfoil impeller for enhancement of aerodynamic performance of a high speed centrifugal fan. Three airfoil impellers are proposed, considering the maximum thickness and the location of maximum thickness of the airfoil. C4 airfoil thickness distribution is applied to the three airfoil impellers. The impellers are evaluated using CFD (computational fluid dynamics) and suction power test. From the results, it is confirmed that flow separations on the pressure side of the impeller blades and the pressure side of diffuser blades are reduced when airfoil blade is applied to the impellers. It is also confirmed that with the centrifugal fan having airfoil impellers, there is an increase in fan efficiency by approximately 3% and reduction in specific sound level by approximately 1.3 dB(A).

Optimization of a Centrifugal Compressor Impeller(I): Shape Parameters and Design Variables (원심압축기 최적화를 위한 연구(I): 형상변수 및 설계변수에 관한 연구)

  • Choi, Hyoung-Jun;Park, Young-Ha;Ahn, Kook-Young;Cho, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.5
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    • pp.424-432
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    • 2011
  • Shape parameters and design variables for a centrifugal compressor impeller were investigated for optimizing a centrifugal compressor. In order to compare the performance of an optimized impeller with the performance of the original impeller, an already tested impeller was chosen and design variables for optimization were selected. The meridional shapes at the shroud and at the hub were re-designed using the Bezier curve. The camber-lines of the impeller blade at the hub and at the tip were also expressed by the Bezier curve. The shape curves for impeller could be expressed using 6-8 control points. Among them, eight control points which have strong effect to the shape can be selected as design variables for optimization. Therefore, any impeller which is expressed by data points for its shape can be optimized using few design variables.

Flow Analysis for Performance Characteristics with Closed Type Impeller Shapes of a Centrifugal Compressor (원심압축기 밀폐형 임펠러 형상에 따른 성능특성 파악을 위한 유동해석)

  • Cho, Jongjae;Yoon, YongSang;Cho, MyungHwan;Kang, SukChul
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.1
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    • pp.26-35
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    • 2017
  • The high-cycle fatigue cracking and the resonance generated in operation of a centrifugal compressor are main cause of the impeller damage. In order to prevent the damage, the impeller is designed or modified to have sufficient strength to withstand the operating condition. The damage prevent design will lead to a change of the flow condition and the performance characteristics of the compressor. In this study, the computational analysis were performed to identify the flow and the performance characteristics. The cases are a scalloped and a increased the blade thickness models with a closed type impeller. As the analysis results, the value of head coefficient and total to total efficiency for the increased the blade thickness model was decreased by each 0.5% and 0.1% than the values of the baseline model. Each value for the scalloped model was increased by 0.4% and was decreased by 1.6%.

Heat and Flow Analysis in the HVAC Impeller for Mid-Size Car (중형차 HVAC 임펠러 내의 열유동 해석)

  • Lee, Dong-Ryul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.4
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    • pp.1503-1510
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    • 2012
  • In this research, various cases of centrifugal impeller for HVAC system have been numerically analyzed by changing center angle of blades and length of outlet. Commercial CFD code, FLUENT has been used to calculate velocity, pressure, turbulence intensity, and temperature that can lead numerous results. Regardless of warming up, when the heater power level was increased, the temperature inside surrounding impeller also increased due to flowing outer air, but the temperature decreased because of flowing inner air. Consequently, the variation of central angle of blades and length of outlet led difference of velocity and flow rate which can reduce $CO_2$ in gas emission.

Shape Optimization of High Power Centrifugal Compressor Using Multi-Objective Optimal Method (다목적 최적화 기법을 이용한 고출력 원심압축기 형상 최적설계)

  • Kang, Hyun Su;Lee, Jeong Min;Kim, Youn Jea
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.5
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    • pp.435-441
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    • 2015
  • In this study, a method for optimal design of impeller and diffuser blades in the centrifugal compressor using response surface method (RSM) and multi-objective genetic algorithm (MOGA) was evaluated. A numerical simulation was conducted using ANSYS CFX with various values of impeller and diffuser parameters, which consist of leading edge (LE) angle, trailing edge (TE) angle, and blade thickness. Each of the parameters was divided into three levels. A total of 45 design points were planned using central composite design (CCD), which is one of the design of experiment (DOE) techniques. Response surfaces that were generated on the basis of the results of DOE were used to determine the optimal shape of impeller and diffuser blade. The entire process of optimization was conducted using ANSYS Design Xplorer (DX). Through the optimization, isentropic efficiency and pressure recovery coefficient, which are the main performance parameters of the centrifugal compressor, were increased by 0.3 and 5, respectively.

AEffects of Impeller Blade Thickness on Performance of a Turbo Blower (임펠러 블레이드 두께가 터보블로워 성능에 미치는 영향)

  • Park, Jun-Young;Park, Moo-Ryong;Hwang, Soon-Chan;Ahn, Kook-Young
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.4
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    • pp.5-10
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    • 2010
  • This study is concerned with effects of impeller blade thickness on performance of a turbo blower. This turbo blower is developed as an air supply system in 250 kW MCFC system. The turbo blower consists of an impeller, two vaneless diffusers, a vaned diffuser and a volute. The three dimensional, steady state numerical analysis is simultaneously conducted for the impeller, diffuser and volute to investigate the performance of total system. To consider the non-uniform condition in volute inlet due to volute tongue, full diffuser passages are included in the calculation. The results of numerical analysis are validated with experimental results of thin blade thickness. Total pressure ratio, efficiency, slip factor and blade loading are compared in two cases. The slip factor is different in two cases and the comparison of two cases shows a good performance in thin blade thickness in all aspects.