• Title/Summary/Keyword: 윤활효과

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The Effect of a Sealed Cover and POSS-type Cutting Oil on MQL Drilling (MQL드릴링 가공에서 밀폐커버와 타입 절삭유의 효과)

  • Park, Ki-Beom;Cho, Young-Tae;Chin, Dong-Soo;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.77-82
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    • 2016
  • When drilling through Inconel 601 nickel-chromium-based alloys, a large amount of cutting oil is required to prevent tools from wear and fracturing due to heat buildup resulting from the high temperature resistance and toughness of this alloy. However, cutting oil supply has become a factor compromising the machining environment, and this has caused attention to shift to a more environmentally friendly cutting fluid supply system called minimum quantity lubrication (MQL). Our aim in this study was to find a more efficient drill processing method using MQL, and to verify its performance. To that end, we proposed a sealed cover, a step feed, and POSS-type cutting oil as measures to increase the effectiveness of MQL in view of the cutting force and tool wear, and established an improvement in efficiency using the proposed measures.

Investigation of the Tribological Effects of the Auxiliary Inner Ring for Piston Shoes at Low Speeds (저속에서 피스톤 슈 내부 보조 링의 윤활 효과 분석)

  • Lee, S.L.;Kim, J.H.;Hong, Y.S.;Kim, B.K.;Moon, J.S.;Moon, J.H.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.21-26
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    • 2015
  • In order to design a swash plate type pump for electro-hydrostatic actuators the performance of the hydrostatic piston shoe bearings in the low speed range needs to be examined, since the pump operates frequently at low speeds, compensating for position control errors as a control element. As a common practice, piston shoes are equipped with inner rings as an auxiliary element to enhance their tribological performance. In this paper, the effects of the inner rings of the piston shoes on the frictional loss and leakage flow rate were investigated, where three piston shoe models, with different inner ring shapes and different inlet orifice sizes, were integrated. The test results showed that a large inner ring and small inlet orifice were advantageous for reducing both the frictional loss and leakage flow rate; this could also be confirmed by computational analyses.

Abrasive Wear of Hybrid Metal Matrix Composites for High Wear Resistance (고 내마모성 혼합 금속복합재료의 연삭마모)

  • 송정일
    • Composites Research
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    • v.12 no.5
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    • pp.12-22
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    • 1999
  • Aluminum based metal matrix composites(MMCs) are well known for their high specific strength, stiffness and hardness. They are gaining further importance because of their high wear resistance. In this study wear behavior of $Al/Al_2O_3/C$ hybrid MMCs fabricated by squeeze infiltration method was characterized by the abrasive wear test under various sliding speeds at room and high temperature. Wear resistance of MMCs was improved due to the presence of reinforcements at high sliding speed. Especially wear resistance of carbon hybrid MMCs was superior to other materials because of its solid lubrication of carbon. The friction coefficient of MMCs was not affected by the sliding speed.

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Test Study about Electro magnetic force effect to apply dredging soil transport (준설토 이송시 유동효율에 미치는 전자기장 인가 영향에 대한 실험적 고찰)

  • Kim, Yuseung;Lee, Myunghan;Lee, Yunjin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2883-2890
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    • 2015
  • As the research about increasing the efficiency of dredging soil transport, the technology, which reduce the friction between pipe wall and fluid in the pipe and disturbed generating pipe blockage, has been developed. So for the purpose of applying this technology to real construction site, main test has been tried at the real scale test in field(500m dredging soil transport length). As a test result, this paper will show 30% flow efficiency increasing by permitted electro magnetic force to the pipe. And test result was evaluated as a ultra sonic velocity profiler.

Effect of Lubricant Addition in Terms of Volume Fraction on Fabrication of Cu/Sn Bonded Diamond Micro Blades (다이아몬드 마이크로 블레이드 제조에 있어 부피비의 관점에서 본 윤활제 첨가 효과)

  • Moon, Jong-Chul;Kim, Song-Hee
    • Journal of the Korean institute of surface engineering
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    • v.43 no.1
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    • pp.41-45
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    • 2010
  • The effect of $MoS_2$ and graphite content on wear resistance and mechanical properties of Cu/Sn bonded diamond micro blades was comparatively investigated in terms of volume and weight fraction. For the evaluation of endurance and cutting performance, instantaneous electric power consumption and cumulative wear loss during cutting glass work piece at constant velocity were measured with the micro blades of the wide range of lubricant content. The energy consumption of blades for glass cutting decreased with the content of lubricants. Wear amount of blade in volume increased with the amount of lubricant addition. It was found to be relevant to the decrease in flexural strength and hardness with the amount of lubricants. With the same amount of lubricant content in volume fraction $MoS_2$ showed superiority in mechanical properties and cutting performance than graphite while graphite could result in stronger effect on lowering electric consumption during cutting work piece for the same weight percent fraction than $MoS_2$ because of lower density.

A Study on the Effects of Additives on the Friction and Wear Properties of PTFE Composite (첨가제에 의한 PTFE 복합재료의 마찰마모 특성에 관한 연구)

  • 김용직;김윤해
    • Composites Research
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    • v.13 no.4
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    • pp.11-18
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    • 2000
  • This study is mainly concerned with friction and wear properties for the piston ring of non-lubricating air compressor which made of PTFE-polyimide composites. At the PTFE and polyimide alone mixture specimens, PTFE80%-polyimide20%, which shows the lowest mean friction coefficient and specific wear rate at 0.94m/s sliding speed. In case of the specific wear rate, copper30% specimen shows the lowest value of 2.537-5(mm3/Nm) in all specimens. It considered that the friction coefficient is affected by generating speed and quantity of wear film. In case specific wear rate, it is attributed to the fact that the surface hardness of wear film is proportioned to specific wear rate.

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Interfacial and Rheological Properties of Selected Hydrogel Formulations for Soft Contact Lens (소프트 콘텍트 렌즈용 하이드로젤의 계면학적 및 유변학적 특성 연구)

  • Noh, Hye-Ran
    • Polymer(Korea)
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    • v.36 no.2
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    • pp.190-195
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    • 2012
  • Interfacial and rheological properties of selected hydrogel formulations were studied to understand the contact-lens comfort in end use. It was concluded that protein adsorption from aqueous solution decreased monotonically with increasing surface energy (water wettability) of tested hydrogels. Also, it has revealed that friction coefficient of polydimethylsiloxane-polyvinylpyrrolidone (PDMS-PVP) was significantly larger that 2-hydroxyethyl methacrylate (HEMA) based hydrogels. Interestingly, in artificial tear solution, friction coefficients of HEMA based hydrogels were larger than silicone hydrogels.

Dynamic response analysis of vertical pumps (입형펌프의 동적 응답해석)

  • 양보석;김원철;임우섭;권명래
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.362-372
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    • 1989
  • It is important in design of vertical pumps to consider external excitation in addition to rotor vibration due to unbalance. In this study, a model of a vertical pump was developed for the analysis of its dynamic response. The vertical pump was modeled with lumped masses and springs which represent multi-cylindrical and rotor structure. A dynamic simulation program was developed and numerical calculation on the above mentioned problems were carried out.

스퍼터링으로 제조된 비정질 카본박막의 특성

  • 박형국;정재인;손영호;박노길
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.131-131
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    • 1999
  • 비정질 카본 박막은 다이아몬드와 유사한 높은 경도, 내마모성, 윤활성, 전기절연성, 화학적 안정성, 그리고 광학적 특성을 가진 재료로서 플라즈마 CVD를 이용한 합성방법으로 제조된 박막이 주로 연구되고 있다. 본 연구에서는 마그네트론 스퍼터링을 이용하여 다양한 조건의 카본 박막을 제조하였다. 카본 박막의 제조는 이온빔이 장착된 고진공 증착 장치를 이용하였고 시편의 청정시 사용된 이온빔의 조건은 빔 전압이 500V, 빔 전류는 0.1mA/cm2로 기판 청정을 거친 후 DC 마그네트론 스퍼터링을 이용하여 흑연을 증발시켜 박막을 제조하였다. 기판과 타겟의 거리는 13cm로 고정시킨 후 타겟 전류는 1A로 유지하면서 30분간 증착하였다. 기판은 Si-wafer와 glass를 주로 사용하였으며 기판 인가전압, 아세틸렌 유량, 기판 온도등을 변화시켜가면서 각각 카본 박막을 제조하였다. 비정질 카본박막의 막은 평균 두께는 0.4~1.2$\mu\textrm{m}$이며 SEM을 이용하여 단면의 성장구조를 관찰하였다. 라만 분광분석과 FTIR 분광분석을 통하여 비정질 카본 박막의 결합특성을 조사하였고 scratch tester를 이용하여 박막의 밀찰력을 관찰하였다. 제조된 박막의 두께는 아세틸렌 가스 이용시 1$\mu\textrm{m}$ 이상의 박막의 제조가 가능하였으며 카본 박막의 라만 분광특성은 고체 탄소 물질의 S와 G-peak으로 구성되어 있으며 기판 인가전압, 아세틸렌 가스 유량 변화에 따른 peak의 위치 이동 및 FWHM의 변화를 관찰하였다. RFIR 결과는 아세틸렌 가스의 유량이 증가에 따라 C-H 결합 분포가 증가며 기판 인가 전압이 증가할수록 C-H 결합분포가 감소하는 경향이 나타냈다. 이는 이온 충돌 효과에 따라 결합력이 약한 C-H 결합이 우선적으로 파괴되는 현상으로 생각되어 진다. Scartch tester 측정 결과 박막의 밀착력은 실험조건에 따른 경샹성은 보이고 있지 않으나 10N 정도이며 60N 이상의 강한 밀착력을 가진 박막도 제조되었다.

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Experimental Research on the Power Saving Effect Evaluation of a Variable Displacement Vane Pump for an Automatic Transmission (자동변속기용 가변 용량 베인 펌프의 파워 절감 효과 평가에 대한 실험적 연구)

  • Kim, Chulsoo;Bae, Chulyong;Kim, Chanjung;Kim, Kyusik;Son, Taekwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.1-7
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    • 2014
  • A variable displacement vane pump is possible to improve the fuel economy by varying the pump capacity with a vane mechanism according to the engine operating speed range and reducing its driving torque. In general the experimental evaluation of the vane pump for the transmission has been performed mainly not with the vehicle or dynamometer test rig but with component test rig due to the implementation and safety problems. In this paper, in order to evaluate the performance of the developed vane pump as well as the compatibility with other rotary and hydraulic components of the target transmission, the transmission dynamometer based test rig is implemented where the developed pump is built into it and then the variable pump capacity and effect of power reduction are investigated experimentally.