• Title/Summary/Keyword: 유성핀

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Influence of Flexible Pin for Planets on Service Life of Wind Turbine Gearboxes (풍력 발전기용 증속기의 유연 핀이 수명에 미치는 영향 연구)

  • Park, Young-Jun;Lee, Geun-Ho;Nam, Yong-Yun;Kim, Jeong-Kil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.953-960
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    • 2012
  • An overhung mounted carrier with flexible pins is applied to the planetary gear train of a wind turbine gearbox to investigate the influence of the self-aligning effect by means of the deflection of the planet spindle and the flexible pin on the lifetime of the planet gear for a wind turbine gearbox. To analyze the load distribution of planet gears, both Euler theory and commercial software are employed. By applying an overhung mounted carrier with flexible pins in the wind turbine gearbox, we can improve the misalignment performance, face load factor, and service life of the planet gears. In particular, it was confirmed that a service life of more than 20 years could be realized for wind turbine gearboxes by applying a flexible pin to the overhung mounted carrier.

Dynamic Response Analysis of 2.5MW Wind Turbine Gearbox with Flexible Pins (유연핀을 적용한 2.5MW급 풍력발전기용 기어박스의 동응답 해석)

  • Cho, Jin-Rae;Jeong, Ki-Yong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.37-44
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    • 2016
  • This study is concerned with the numerical investigation of dynamic characteristics of 2.5MW-class wind turbine gearbox in which the misalignment improvement of plenary gear shafts by the flexible pins and the dynamic impact response are analyzed by the finite element method. The tooth contact between gears is modelled using the line element having the equivalent tooth stiffness and the contact ratio to accurately and effectively reflect the load transmission in the internal complex gear system. The equivalent tooth stiffness is calculated by utilizing the tooth deformation analysis and the impulse torque is applied to the input shaft for the dynamics response characteristic analysis. Through the numerical experiments, the equivalent tooth stiffness model was validated and the misalignment improvement of planetary gear shafts was confirmed from the comparison with the cases of fixed shafts at one and both ends.

A Study on the design of planocentric gear reducer used in industrial robots (로보트용 내접 유성식 감속기의 설계에 대한 연구)

  • 이성철;오박균;권오관
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1987.06a
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    • pp.41-49
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    • 1987
  • 관절 로보트를 위시한 각종 매니퓨레이터 장치의 관절 구동부는 모터와 감속기의 조합으로 구성되어 있다. 최근에는 감속기를 내재하지 않는, 직접구동 방식이 연구중이지만 모터는 고속회전율 시키는 것이 동력밀도가 크기 때문에 대부분 감속기를 사용하여 회전속도를 감속하고 토오크를 증대하여 매니퓨레이터를 구동시키고 있다. 본 연구에서는 내접 유성식 감속기의 국산화를 도모하기 위하여 원통형 핀을 내치차 치형으로 사용한 내접 유성식 감속기의 설계 기술을 개발하였다. 치형 수정계수를 도입하여 수정계수 변화에 대한 치형의 변화와 접촉 하중 및 응력의 변화를 검토하고 로오크 전달시 기구에 작용되는 하중을 해석하여 내접 유성식 감속기의 설계 기법을 제시하였다.

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CFD ANALYSIS OF HEAT TRANSFER PERFORMANCE OF A REFRIGERATOR CONDENSER (CFD 해석을 통한 냉장고용 응축기 전열성능 연구)

  • Yoo, S.S.;Hwang, D.Y.;Lee, M.S.;Han, B.Y.;Park, H.K.
    • 한국전산유체공학회:학술대회논문집
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    • 2009.04a
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    • pp.303-309
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    • 2009
  • In this study, the heat transfer and flow field of condenser used on Kim-chi refrigerator is analysed with numerical method. Main objective is to present the base data for designing new condenser model with improvement of heat transfer performance. For CFD analysis, a commercial code, STAR-CCM+ was used. The water was used for the inner working fluid and the air was used for the outer fluid. The condenser type used in this study is a flat plate fin-and-tube heat exchanger. As factors for performance analysis, the effect of condenser geometry and air velocity was investigated. As a result, it has been observed that there is a suitable fin pitch with which heat transfer performance of condenser is maximized.

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The Topology Optimization of Three-dimensional Cooling Fins by the Internal Element Connectivity Parameterization Method (내부 요소 연결 매개법을 활용한 3 차원 냉각핀의 위상 최적설계)

  • Yoo, Sung-Min;Kim, Yoon-Young
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.360-365
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    • 2007
  • This work is concerned with the topology optimization of three-dimensional cooling fins or heat sinks. Motivated by earlier success of the Internal Element Connectivity Method (I-ECP) method in two-dimensional problems, the extension of I-ECP to three-dimensional problems is carried out. The main efforts were made to maintain the numerical trouble-free characteristics of I-ECP for full three-dimensional problems; a serious numerical problem appearing in thermal topology optimization is erroneous temperature undershooting. The effectiveness of the present implementation was checked through the design optimization of three-dimensional fins.

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Study on Compactness of Gearbox for Wind Turbine using Flexible Pin (유연핀(Flexible Pin) 적용을 통한 풍력발전용 기어박스 경량화 연구)

  • Lee, Ki-Hun;Lee, Geun-Ho;Park, Young-Jun;Nam, Yong-Yun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.339-342
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    • 2008
  • The gearbox for wind turbine has been increased the size by demanding of bigger power production. The optimal sizing for gearbox is demanded because of limited space on the nacelle. The volume and weight for the gearbox are influenced especially for size of it. Therefore, the purpose of this study investigates the design characteristics using flexible pin of gearbox for minimizing the volume and weight of the gearbox.

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Structural analysis of a planetary gear carrier in the slewing reducer for tower crane (타워크레인 선회감속기용 유성기어 캐리어의 구조해석)

  • Cho, Seung-Je;Han, Jeong-Woo;Park, Young-Jun;Lee, Geun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.1-7
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    • 2014
  • In this paper the structural analysis of a planet carrier was carried out for the design optimization of a slewing reducer used in tower cranes. The stress changes of the planet carrier according to the tolerance of interference fit were investigated, and the strength was evaluated on the basis of the stress level. The analysis results showed that the tolerance of interference fit have an important influence on the stress level of the planet carrier. To guarantee the static safety of carrier, the tolerances of carrier pinhole and planet pin as well as loading level exerted on the planet carrier should be determined considered correctly.

Characteristic of Vibration in Windturbine System (풍력발전시스템의 진동특성)

  • Kim, Jung-Su;Lee, Hyoung-Woo;Park, No-Gill;Kim, Young-Duk;Kim, Soo-Yum;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.6
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    • pp.786-795
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    • 2011
  • This paper described the characteristic of vibration in wind turbine system including gearbox housing, gear drive, blade, generator. Especially, in planetary gear set, planet gears are supported by flexible pin. So, in planet gear, to consider not only torsional movement but also lateral movement. And include housing movement, because wind turbine system is supported by mount. To find out the characteristic of vibration, take the excitation source and study campbell diagram in operating range. Results of campbell diagram, resonances are occurred at 81.2HZ, 104.7Hz by 2nd tooth passing frequency. And resonance are also occurred at 264.5HZ, 377Hz, 424.6Hz by 3th tooth passing frequency. From the result, take vibration reduced measures.

CFD ANALYSIS ON HEAT TRANSFER PERFORMANCE OF A REFRIGERATOR CONDENSER (냉장고 응축기의 전열성능에 대한 CFD 해석)

  • Yoo, S.S.;Hwang, D.Y.;Lee, M.S.;Han, B.Y.;Park, H.K.
    • Journal of computational fluids engineering
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    • v.14 no.3
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    • pp.56-62
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    • 2009
  • In this study, the heat transfer and flow field of a condenser used for a Kim-chi refrigerator is analysed with numerical method. Main objective is to present the basic data for designing a new condenser model with improvement of heat transfer performance. For CFD analysis, a commercial code, STAR CCM+ was used. The water was used for the inner working fluid and the air was used for the outer fluid. The condenser type used in this study is a flat plate fin-and-tube heat exchanger. As analysis parameters, the effect of condenser geometry and air velocity was investigated. For validation of the numerical calculations, the results were compared with the experimental ones. The heat transfer rates for both results were consistent with each other by maximum 5 % error. Based on this comparison, the numerical analysis was done with some modifications. As a result, it has been observed that there is a suitable fin pitch with which heat transfer performance of condenser is maximized.

An Experimental Study on the Local and Overall Heat Transfer Characteristics of a Fin-Flat Tube Heat Exchanger (납작관형 핀-관 열교환기의 국소 및 총합 열전달 특성에 관한 실험적 연구)

  • 유성연;정민호;박동성;이상섭
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.11
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    • pp.939-947
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    • 2002
  • Local and overall heat transfer characteristics of fin-flat tube heat exchangers with and without vortex generators are investigated. Local heat transfer coefficients are measured with the heat exchanger model using naphthalene sublimation technique. In case of a fin-flat tube heat exchanger without vortex generators, only the horseshoe vortices formed around tubes augment the heat transfer. On the other hand, longitudinal vortices created artificially by vortex generators enhance heat transfer dramatically in case of a fin-flat tube heat exchanger with vortex generators. Overall heat transfer coefficients are measured with the prototype of the fin-flat tube heat exchanger with and without vortex generators in a wind tunnel and results are compared with those of a fin-circular tube heat exchanger with wavy fin. Friction losses for heat exchangers are also measured and compared. The fin-flat tube heat exchanger with vortex generators is found to be more effective than the fin-circular tube heat exchanger with wavy fin.