• Title/Summary/Keyword: 유도경화

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A Study on High Frequency Induction Hardening of S45C Specimen by FEA and Experiment (유한요소해석 및 실험에 의한 S45C 시편의 고주파 유도경화에 관한 연구)

  • Park, Kwan-Seok;Choi, Jin-kyu;Lee, Seok-Soon
    • Journal of Aerospace System Engineering
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    • v.12 no.5
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    • pp.1-7
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    • 2018
  • In this study, we proposed a high frequency induction hardening analysis method based on electromagnetic-thermal co-simulation. In the high frequency induction heating analysis, the results of the finite element analysis (FEA) (considering the change of the material property and the cooling factor according to the temperature) and those of the high frequency induction hardening experiment (using the S45C specimen) were compared. The hardness of the S45C specimens was measured using the micro Vickers hardness test to determine the depth of hardening. The measurement results were then compared with the results of FEA. The result of high frequency induction heating analysis showed that the temperature was more than $750^{\circ}C$, which is the A2 transformation point of S45C, while the temperature during quenching was below $200^{\circ}C$. The results showed that the difference of the depth of hardening between the FEA and the experiment is 0.2mm.

Characteristics of High Frequency Induction-Hardened Bearing Steel Produced by VIM (VIM에 의해 제조된 고주파 유도경화 베어링강의 특성에 관한 연구)

  • Choe, Byeong-Yeong;Jang, Jeong-Seok
    • Korean Journal of Materials Research
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    • v.8 no.12
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    • pp.1176-1181
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    • 1998
  • Characteristics of high frequency induction- hardened bearing steel have been investigated using 0.55wt.% C-1.68wt.% Mn specimens produced by vacuum induction melting (VIM). The K4 value in DIN 57602 of the specimens was assessed to be 6.41, high level of cleanliness. The specimens were high frequency induction-hardened to form heterogeneous submicron- lath martensite in the surface hardened layer with about 2.5mm in effective depth. Rolling contact fatigue tests were conducted in elasto-hydrodynamic lubricating conditions under a maximum Hertzian contact stress of$ 492kgmm^{-2}$ . It was found that microhardness in the subsurface, up to about $500\mu\textrm{m}$ in depth, below the raceway of rolling contact fatigued specimens was increased in comparison with that of induction-hardened layers. The depth of maximum microhardness- increased region was about $100\mu\textrm{m}$ from surface, showing white etching area. Crack initiation and propagation in the white etching area below the raceway of rolling contact fatigued specimens were observed.

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Influence of Carbon Content on Rolling Contact Fatigue of High Frequency Induction-Hardened Medium Carbon Steels (고주파 유도경화처리한 중탄소강의 회전접촉 피로거동에 미치는 탄소함량의 영향)

  • Choe, Byeong-Yeong;Lee, Dong-Min
    • Korean Journal of Materials Research
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    • v.7 no.9
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    • pp.744-749
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    • 1997
  • 본 연구에서는 고주파 유도경화처리한 중탄소강의 회전접촉 피로거동을 0.44wt.%C강과 0.55wt.%C강을 사용하여 조사하였다. 회전접촉 피로시험은 Polymet RCF-1 시험기에서 탄성유체 윤활 조건으로 회전속도 8,000rpm, 최대 Hertz응력 492kg/m$m^2$을 가하면서 실시하였다. 미세한 lath마르텐사이트가 고주파 유도경화한 0.44wt.%C강과 0.55wt.%C강의 표면경화층에 형성되었고 소량의 페라이트가 일부 형성되었으며 0.44wt.%C강과 0.55wt.%C에 비해 비교적 큰 페라이트가 나타났다. 회전접촉 피로시험 후 표면경도가 거의 유지되는 표면경화층에서 회전접촉 피로시험전에 비해 경도가 상승하였다. 이 경도증가량의 최대치($\Delta$ Hv$_{max}$)와 피로수명과의 관계를 조사한 결과 0.55wt.%C강이 0.44wt.%C강에 비해 회전접촉 피로중에 일어나는 소변형에 대한 높은 저항성에 주로 기인하여 $\Delta$ Hv$_{max}$값은 낮게 나타나고 피로수명은 높게 나타났다.

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Study on Cure Behavior of Low Temperature and Fast Cure Epoxy with Mercaptan Hardener (Mercaptan 경화제에 의한 저온속경화 에폭시의 경화거동에 관한 연구)

  • Eom, Se Yeon;Seo, Sang Bum;Lee, Kee Yoon
    • Polymer(Korea)
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    • v.37 no.2
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    • pp.240-248
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    • 2013
  • The curing behaviors of diglycidyl ether of bisphenol A (DGEBA) with mercaptan hardener were studied by the comparison with amine-adduct type hardener. Curing behaviors were evaluated by DSC at dynamic and isothermal conditions. In the DSC, the dynamic experiments were based on the method of Kissinger's equation, and the isothermal experiments were fitted to the Kamal's kinetic model. Activation energy of epoxy/amine-adduct type hardener was ca. 40 kcal/mol. As the functional group of mercaptan hardener, -SH increased, on epoxy/mercaptan hardeners, the activation energies decreased from 28 to 19 kcal/mol. Epoxy/amine-adduct type hardener was initiated at $90^{\circ}C$ or higher. However, epoxy/mercaptan hardeners reduced the initiation temperatures below $80^{\circ}C$ and shortened the durations of curing reaction within 10 min. We found out that the reaction kinetics of epoxy with mercaptan hardener followed the autocatalytic reaction models, and the maximum reaction rates were shown at the conversions of 20~40%.

An Optimal Frequency Condition for An Induction Hardening for An Axle Shaft using Thermal-Electromagnetic Coupled Analysis (열-전자기 연성해석을 이용한 차축에 대한 최적의 고주파 열처리 주파수 조건에 대한 연구)

  • Choi, Jin Kyu;Nam, Kwang Sik;Kim, Jae Ki;Choi, Ho Min;Lee, Seok Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.207-212
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    • 2016
  • High-frequency induction hardening (HFIH) is used in many industries and has a number of advantages, including reliability and repeatability. It is a non-contact method of providing energy-efficient heat in the minimum amount of time without using a flame. Recently, HFIH has been actively studied using the finite-element method (FEM), however, these studies only focused on the accuracy of the analysis. In this paper, we analyzed HFIH by using a variable frequency based on the conditions of the same shape and input power then comparing the analysis results to experimental results. The analysis and experimental results indicate that the hardening depths are approximately the same using the optimal frequency of 3kHz.

Mechanical Properties of Low Temperature and Fast Cure Epoxy with Various Mercaptans (Mercaptan 경화제에 의한 저온속경화 에폭시의 열적 기계적 물성)

  • Kim, Won Young;Eom, Se Yeon;Seo, Sang Bum;Lee, Kee Yoon
    • Polymer(Korea)
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    • v.37 no.5
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    • pp.557-562
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    • 2013
  • The thermal expansion and mechanical properties of diglycidyl ether of bisphenol A (DGEBA) with mercaptan hardeners were studied by a comparative method with an amine-adduct type hardener. Thermal expansion and dynamic mechanical properties were measured by thermo mechanical analysis (TMA) and dynamic mechanical ananlysis (DMA), respectively. The $T_g$ and the coefficient of thermal expansion (CTE) of epoxy/amine-adduct type hardener system were $82.6^{\circ}C$ and 71.2 $ppm/^{\circ}C$, respectively. As the number of -SH functional group of mercaptan hardener increased, the $T_g$ rapidly decreased and gradually increased up to ca. $80^{\circ}C$ and the CTE under the $T_g$ rapidly increased to ca. 200 $ppm/^{\circ}C$ from 80 $ppm/^{\circ}C$ and decreased to ca. 100 $ppm/^{\circ}C$. The crosslinking density of epoxy with amine-adduct type hardener was ca.1.5 $mol/cm^3$, while that of epoxy with mercaptan hardeners increased from 1.0 to 1.7 $mol/cm^3$, as the number of -SH functional group increased. The storage modulus can increase up to 2700MPa at $30^{\circ}C$.

Study on Properties of Epoxy Resin Compositions Containing Novolac Derivatives (바이페닐 유도체를 도입한 에폭시 수지 조성물의 특성에 관한 연구)

  • Choi, Su Jung;Kim, Young Chul
    • Journal of Adhesion and Interface
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    • v.12 no.4
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    • pp.138-143
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    • 2011
  • Recently epoxy resin compositions having backbone of novolac derivatives with biphenylene compounds have been used as materials of eco-freindly EMC (Epoxy Molding Compound), because the cured epoxy resin compositions show the self-extinguishing without flame retardant additives. In this study, epoxy resin compositions were prepared and cured using novolac derivateves with biphenylene. Their propeties - structures of phenol derivatives and reactivity, thermal expansion, modulus, and thermal degradation - were obtained by DSC, DMA, TMA, TGA method. When both epoxy resin and hardenr had the biphenyl novolac structure, epoxy resin compositions showed low thermal expansion, good mechanical property, and combustion retardation.

Microstructure and Hardness Distributions of $CO_2$ Lser Hrdened 12%-Cr Seel (12%-Cr 강의 $CO_2$ 레이저 표면경화에서 금속조직과 경도분포)

  • 김재도
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.10
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    • pp.1861-1868
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    • 1992
  • Laser beam hardening of 12%-Cr steel has been evaluated by using a continuous wave 3kW co$_{2}$ laser with a hardening mirror set. Experiment was performed on the hardening condition with a laser power of 2.85kW and travel speed of 1.0 and 1.5m/min. Multi passes have been also tried to find the hardening characteristics of partly overlapped zone. The black paint to use at high temperature was adopted to increase the absorptivity of laser beam energy with the wavelength of 10.6.mu.m at the surface of base metal. The microstructure of the hardened layers was observed by using a light microscopy, SEM and TEM. A fine Lamellar martensite formed in the hardened zones exhibits very high Vickers microhardness of 600Hv, whereas the tempered martensite distributes in the base metal with Vickers microhardness of 240Hv.It has been found that laser hardening with multi passes showed no significant drop of the hardness between adjacent passes.

Aging, Free radical, Arteriosclerosis (노화, 활성산소, 동맥경화)

  • 정해영
    • Journal of Life Science
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    • v.1 no.1
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    • pp.2-14
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    • 1991
  • 활성산소 및 그의 반응산물들에 의해 노화가 진행되고, 특히 혈관의 노화인 동맥경화가 활성산소 및 지질과산화에 의해 유발된다면, 생체 내에서 끊임없이 생성되고 있고 경우에 따라 필수 불가결한 활성산소를 어떻게 잘 처리하는 가가 중요하다. 즉, 활성산소 발생정도에 대한 항산화능의 유도가 미치지 못한다면, 체내의 활성산소 및 그 생산물에 의해 노화, 동맥경화가 진행될 것이다. 활성산소의 생성계와 제거계의 balance가 잘 유지된다면 정상적인 노화로 자연사에 이르게 될 것이고, 이 balance가 깨어져 과도한 활성산소의 축적에 대해 제거계가 따르지 못할 경우에는 활성산소와 그 생산물에 의해 동맥경화와 비정상적인 노화가 진행될 것이다.

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