• Title/Summary/Keyword: 원주방향 표면균열

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Modification of the ASME Code Z-Factor for Circumferential Surface Crack in Nuclear Ferritic Pipings (원전 페라이트 배관내의 원주방향 표면균열에 대한 ASME Code Z-Factor의 수정)

  • Park, Y. H.;Y. K. Chung;W. Y. Koh;Lee, J. B.
    • Nuclear Engineering and Technology
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    • v.28 no.2
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    • pp.185-196
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    • 1996
  • The purpose of this paper is to modify the ASME Code Z-Factor, which is used in the evaluation of circumferential surface crack in nuclear ferritic pipings. The ASME Code Z-Factor is a load multiplier to compensate plastic load with elasto-plastic load. The current ASME Code Z-Factor underestimates pipe maximum load. In this study, the original SC. TNP method is modified first because the original SC. TNP method has a problem that the maximum allowable load predicted from the original SC. TNP method is slightly higher than that measured from the experiment. Then the new Z-Factor is developed using the modified SC. TNP method. The desirability of both the modified SC. TNP method and the new Z-Factor is examined using the experimental results for the circumferential surface crack in pipings. The results show that (1) the modified SC. TNP method is good for predicting the circumferential surface crack behavior in pipings, and (2) the Z-Factor obtained from the modified SC. TNP method well predicts the behavior of circumferential surface crack in ferritic pipings.

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PWR 운전조건하에서 원주방향 균열을 가진 페라이틱 배관의 파괴 거동에 관한 실험적 연구

  • ;;;;;G. Wilkowski
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.296-301
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    • 1996
  • 이 연구의 목적은 원주방향 균열을 가진 페라이틱 배관의 파괴거동을 실험적으로 평가하는데 있다. 한계하중방법, SC.TNP 방법, R6방법, 그리고 ASME Code방법과 같은 여러 파괴거동 평가 방법의 타당성이 PWR 운전조건(압력:15.5MPa, 온도:228$^{\circ}C$)하에서의 직경 16인치의 대규모 배관파괴실험을 통해 조사된다. 모사지진하중, 단일주파수 사인함수하중, 정하중과 같은 여러 가지 형태의 하중이 배관의 하중지지능력에 미치는 영향이 조사된다. 또한 엘보우부위와 직관부의 영향과 표면균열 및 관통균일의 영향 등도 함께 조사된다. 결과는 다음과 같다. (1) 표면균열을 가진 배관의 파괴거동은 한계하중방법과 SC.TNP 방법에 의해 잘 예측할 수 있다. 반면 관통균열의 경우는 한계하중방법에 의해 잘 예측된다. (2) 모사지진하중하에서는 단일주파수 사인함수하중이나 정하중 하에서 보다 하중지지능력이 크게 예측된다. (3) 엘보우부위와 직관부, 관통균열과 표면균열 사이에 파괴거동에 대한 큰 차이는 없다.

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RCCA End-Tip Examination by ECT (원자로 제어봉 End-Tip 원주방향균열 와전류검사)

  • Lee, H.J.;Nam, M.W.;Jung, G.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.6
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    • pp.455-463
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    • 1998
  • RCCA(rod cluster control assembly) End-Tip suffers from neutron irradiation and constant vibration due to high-speed internal flow of primary coolant during plant operation. Such operating conditions cause the RCCA end-tip crackings around tile circumferential weldment of the end-tip, and in some cases, the defective end-tips were completly broken loose. However, no reliable inspection techniques for end-tip crackings were developed in the past, although some techniques exist for inspecting RCCA control rod wears. Therefore, NDE group at KEPRI has developed an ECT technique for the detection and the sizing of the end-tip crackings. The technique uses a specially designed surface-riding probe that can detect size of circumferential crackings with an accuracy of ${\pm}5.31%$ RMS error. This paper describes the ECT instrumentation including the ECT probes, calibration bars, as well as technical approaches.

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Investigation on Effect of Distance Between Two Collinear Circumferential Surface Cracks on Primary Water Stress Corrosion Crack Growth in Alloy 600TT Steam Generator Tubes (Alloy 600TT 증기발생기 전열관내 일렬 원주방향 표면 일차수응력 부식균열 성장에 미치는 균열 간격의 영향 고찰)

  • Heo, Eun-Ju;Kim, Jong-Sung;Jeon, Jun-Young;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.269-273
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    • 2015
  • The study investigated the effect of the distance between two collinear circumferential surface cracks on the primary stress corrosion crack (PWSCC) growth in alloy 600TT steam generator tubes using a finite element damage analysis based on the PWSCC initiation model and macroscopic phenomenological damage mechanics approach. The damage analysis method was verified by comparing the results to the previous study results. The verified method was applied to collinear circumferential surface PWSCCs. As a result, it was found that the collinear cracks showed earlier coalescence and penetration times than the a single crack, and the times increased with the distance. In addition, it is expected that penetration may occur before coalescence of two cracks if they are more than a specific distance apart.

Lower Bound Net-Section Limit Loads for Circumferential Part-Through Surface Cracked Pipes under Combined Pressure and Bending (내압과 굽힘의 복합하중을 받는 원주방향 표면균열 배관에 대한 하한계 실단면 한계하중)

  • Oh, Chang-Kyun;Kim, Jong-Sung;Jin, Te-Eun;Kim, Yun-Jae
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1772-1777
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    • 2007
  • This paper provides plastic limit loads of pipes with constant-depth, circumferential part-through surface cracks under combined pressure and bending. A key issue is to postulate discontinuous hoop stress distributions in the net-section. Validity of the proposed limit load solutions is checked against the results from three-dimensional (3-D) finite element (FE) limit analyses using elastic-perfectly plastic material behavior.

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Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (I) - J-Integral Estimation Solution - (배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (I) -J-적분 예측식 -)

  • Kim, Jin-Su;Kim, Yun-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.131-138
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    • 2002
  • This paper provides the fully plastic J solutions for circumferential cracked pipes with inner, semi- elliptical surface cracks, subject to internal pressure and global bending. Solutions are given in the form of two different approaches, the GEF/EPRl approach and the reference stress approach. For the GE/EPRl approach, the plastic influence functions for fully plastic J are tabulated based on extensive 3-D FE calculations using the Ramberg-Osgood (R-O) materials, covering a wide range of pipe and crack geometries. The developed GEf/EPRl-type fully plastic J estimation equations are then re-formulated using the concept of the reference stress approach for wider applications. Based on the FE results, optimized reference load solutions for the definition of the reference stress are found for internal pressure and for global bending. Advantages of the reference stress based approach over the GE/EPRl-type approach are fully discussed. Validation of the proposed reference stress based J estimation equations will be given in Part II, based on 3-D elastic-plastic or elastic creep FE results using typical tensile properties of stainless steels and generalized creep- deformation behaviours.

Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (ll) - Finite Element Validation - (배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (ll) - 유한요소해석을 통한 검증 -)

  • Kim, Jin-Su;Kim, Yun-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.139-146
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    • 2002
  • This paper provides validations of the reference stress based J and $C^{*}$ estimations, proposed in Part I, for inner, circumferential surface cracked pipes under internal pressure and global bending against detailed 3-D elastic-plastic and elastic-creep FE results. For this purpose, actual tensile properties of two typical stainless steels (TP304 and TP316) are used for elastic-plastic FE analyses and two realistic creep laws are used for elastic-creep FE analyses. For a total of twenty cases considered in this paper, agreements between the proposed reference stress based J and $C^{*}$ estimations and the FE results are excellent. More important aspect of the proposed estimations is that they can be used to estimate J and $C^{*}$ not only at the deepest point of the surface crack but also at an arbitrary point along the crack front.front.

Engineering Estimation of Elastic-Plastic Fracture Parameter for Circumferential Surface Cracked Pipes: Part II (배관 원주방향 표면균열에 대한 탄소성 파괴 파라미터의 예측 (II))

  • Kim, Yun-Jae;Kim, Jin-Su;Kim, Young-Jin;Park, Yun-Won
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.310-315
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    • 2001
  • This paper provides validations of the reference stress based J and $C^*$ estimations, proposed in Part I, for inner, circumferential surface cracked pipes under internal pressure and global bending against detailed 3-D elastic-plastic and elastic-creep FE results. For this purpose, actual tensile properties of two typical stainless steels (TP304 and TP316) are used for elastic-plastic FE analyses and two realistic creep laws are used for elastic-creep FE analyses. For a total of twenty cases considered in this paper, agreements between the proposed reference stress based J and $C^*$ estimations and the FE results are excellent. More important aspect of the proposed estimations is that they can be used to estimate J and $C^*$ not only at the deepest point of the surface crack but also at an arbitrary point along the crack front.

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Crack-tip Stress Field of Fully Circumferential Surface Cracked Pipe Under Combined Tension and Thermal Loads (원주방향 부분 관통 균열이 존재하는 직관에 인장하중과 열하중의 복합하중이 가해지는 경우의 균열 선단 응력장)

  • Je, Jin Ho;Kim, Dong Jun;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1207-1214
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    • 2014
  • Under excessive plasticity, the fracture toughness of a material depends on its size and geometry. Under fully yielded conditions, the stresses in a material near its crack tip are not unique but rather depend on the geometry. Therefore, the single-parameter J-approach is limited to a high-constraint crack geometry. The JQ theory has been proposed for establishing the crack geometry constraints. This approach assumes that the crack-tip fields have two degrees of freedom. In this study, the crack-tip stress field of a fully circumferential surface-cracked pipe under combined loads is investigated on the basis of the JQ theory by using finite element analysis. The combined loads are a tensile axial force and the thermal gradient in the radial direction. Q-stresses of the crack geometry and its loading state are used to determine the constraint effects. The constraint effects of secondary loading are found to be greater than those of primary loading. Therefore, thermal shock is believed to be the most severe loading condition of constraint effects.

Evaluation of Limit Loads for Circumferentially Cracked Pipes Under Combined Loadings (원주방향 표면 결함이 존재하는 배관에 가해지는 비틀림을 포함한 복합하중에 대한 한계하중식 제시)

  • Ryu, Ho-Wan;Han, Jae-Jun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.5
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    • pp.453-460
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    • 2015
  • Since the Fukushima nuclear accident, several researchers are extensively studying the effect of torsion on the piping systems In nuclear power plants. Piping installations in power plants with a circumferential crack can be operated under combined loading conditions such as bending and torsion. ASME Code provides flaw evaluations for fully plastic fractures using limit load criteria for the structural integrity of the cracked pipes. According to the recent version of Code, combined loadings are provided only for the membrane and bending. Even though actual operating conditions have torsion loading, the methodology for evaluating torsion load is not established. This paper provides the results of limit load analyses by using finite element models for circumferentially cracked pipes under pure bending, pure torsion, and combined bending and torsion with tension. Theoretical limit load solutions based on net-section fully plastic criteria are suggested and verified with the results of finite element analyses.