• Title/Summary/Keyword: 원심분리기 로터

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Rotordynamics of a Centrifuge Rotor-Bearing System for 100,000RPM Operation (10만 RPM용 원심분리기의 로터베어링계 설계)

  • 이안성;김영철;박종권
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.64-69
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    • 1997
  • 정격속도 100,000RPM용 원심분리기(centrifuge) 로터베어링계에 대해 회전체동역학 해석이 수행된다. 시스템은 원심분리기 로터, 유연축, 모터 로터와 축, 그리고 모터축 지지용 두 개의 구름베어링으로 구성된다. 설계목표는 정격속도가 위험속도(critical speed)에 대해 충분한 분리여유를 갖고, 위험속도에서 로터의 양호한 불균형응답특성을 이루어 내는 것이다. 후자의 요구조건은, 시스템이 다수의 위험속도를 통과하며 정격속도 주위에서 충분한 분리 여유를 갖지 않을 수도 있기 때문에 특히 중요하다. 시스템에 초유연축(extra-flexible shaft)을 도입함으로써, 비록 1차 위험속도에서 만족스럽지 못한 큰 불균형응답을 가질지라도 고차 위험속도에서 만족스런 작은 불균형응답을 보인다. 1차 위험속도에서 로터의 큰 변위를 억제하기 위해서 범퍼링(bumper ring) 또는 안내베어링(guide bearing)을 유연축의 적절한 위치에 설치할 필요가 있다. 비록 유연축계라 할지라도 정격속도와 가까운 4차 이상의 고차 위험속도를 정확히 규명하기 위해서는 모터의 동역학을 전체시스템에 결합하여야 함을 볼 수 있다. 해석은 유한요소법(finite element method)에 의해 수행된다.

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The Ultra-Centrifuge Rotordynamics (초고속 원심분리기의 회전체동역학 설계)

  • 이안성;김영철;박종권
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.10a
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    • pp.319-323
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    • 1996
  • \ulcorner\ulcorner\ulcorner\ulcorner 80,000 rpm \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner(ultra-centrifuge)\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner. \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner(critical speed)\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner(separation margin)\ulcorner \ulcorner\ulcorner, \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner-\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner. \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner \ulcorner\ulcorner\ulcorner, \ulcorner\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner(extra slender shaft)\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner. \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner, \ulcorner\ulcorner 1\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner(bumper ring) \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner(guide bearing)\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner. \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner(finite element method)\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner, \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner\ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner \ulcorner\ulcorner\ulcorner \ulcorner\ulcorner(damping)\ulcorner \ulcorner\ulcorner\ulcorner\ulcorner.

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Optimal Design of Ultracentrifuge Composite Rotor by Structral Analysis (초고속 원심분리기 복합재 로터의 해석 및 최적설계)

  • 박종권;김영호;하성규
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.130-136
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    • 1998
  • A procedure of stress and strength analysis has been proposed for the centrifuge rotor of composite materials of quasi-isotropic laminates. The goal in this study is to maximize the allowable rotating speed, that is, to minimize maximum strength ratio with the given path length by changing the geometric parameter-outer radius and ply angles in quasi-isotropic laminates. Optimum values of the geometric parameter-outer radius and ply angles are obtained by multilevel optimization. All the geometric dimensions and stresses are normalized such that the result can be extended to a general case. Two dimensional analysis at each cross section with an elliptic tube hole subjected to internal hydrostatic pressures by samples as well as the centrifugal body forces has been performed along the height to calculate the stress distribution with the plane stress assumption, and Tsai-Wu failure criterion is used to calculate the strength ratio. The maximum allowable rotating speed can be increased by changing the radii of the outer surface along the height with the maximum strength ratio under the unit value : The optimal number of ply angles maximizing the allowable rotating speed in quasi-isotropic laminates is found to be the half number of tube hole, and the optimal laminate rotation angle is the half of $[{\pi}/m]$. A $[{\pi}/3]$ laminate, for instance, is stronger than a $[{\pi}/4]$ laminate for the centrifuge rotor of 6 tube hole number even though they have the same stiffness.

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Stress and Modal Analysis for the Rotor System of a Medical Centrifuge using Finite Element Method (유한요소법을 이용한 의료용 원심분리기 로터의 응력 및 고유치 해석)

  • Kim, Sung-Min;Yang, In-Chul;Kim, Do-Gyoon;Kim, Hak-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.78-85
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    • 2007
  • In this study, we performed finite element analysis for the design of a medical centrifuge and two-types of centrifuge were compared with each other. The types of centrifuge are 2-arm straight type and 3-arm type. Structural analysis was done with respect to the change of the rotational speed of the rotor of a centrifuge. When the rotor of centrifuge was rotated, the von Mises stress of 2-arm straight type-rotor was compared with the von Mises stress of 3-arm type. The margin of safety was estimated from the result. We found the critical speed of centrifuge from the campbell diagram by modal analysis.

Rotordynamics of a Centrifuge Rotor-Bearing System for 100,000 rpm Operation (100,000 rpm 운전용 원심분리기 로터-베어링 시스템의 회전체동역학 해석)

  • 이안성;김영철;박종권
    • Journal of KSNVE
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    • v.8 no.3
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    • pp.450-456
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    • 1998
  • A rotordynamic analysis is performed with a centrifuge rotor-bearing system for the raing speed of 100,000 rpm. The system is composed of a centrifuge rotor(or simply the rotor), flexible shaft, motor rotor and shaft, and two support rolling element bearings of the motor shaft. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor at the associated critical speeds. The latter requirements are especially important as the system crosses multiple numbers of critical speeds and as the system may not have enough separaton margins around the rating speed. As the system adopts an extra-flexible shaft, it is shown that the rotor has satisfactory small unbalance responses over higher criticals while having an unsatisfactory large one at the first critical. To supress this a bumper ring or guide bearing needs to be installed at a suitable location of the flexible shaft. It is also shown that even with the flexible shaft the dynamics of the motor must be incoporated into the full system model to accurately identify the fourth critical speed, which is close to the rating speed, and higher ones. The analysis is based on the finite element method.

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A Rotordynamic Analysis of a Industrial Centrifuge for Vibration Reduction (산업용 원심분리기의 진동저감을 위한 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.8
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    • pp.879-885
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    • 2008
  • A rotordynamic analysis was performed with a decant-type centrifuge, which is a kind of industrial centrifuge. The system is composed of screw rotor, bowl rotor, driving motors, gear box, and support rolling element bearings. These rotors have a rated speed of 4300 rpm, and were modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis. Design goals are to achieve wide separation margins of lateral critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex analysis rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds and mode shapes, whirl natural frequencies, and unbalance responses under various balance grade. As a result of analysis, the rotordynamic analysis performed by separating a screw rotor and bowl rotor may cause an error in predicting critical speed of entire system. Therefore, the rotordynamic analysis of a coupled rotor combining a screw and bowl rotor must be performed in order to more accurately estimate dynamic characteristics of the decanter-type centrifuge as presented in this paper. Also, rolling element bearings with suitable stiffness should be selected to keep enough separation margin. In addition, in establishing balance grade of a screw and bowl rotor, ISO G2.5 balance grade is more recommended than ISO G6.3, in particular balancing correction of a screw rotor based on ISO G2.5 grade is strongly recommended.