• Journal of Welding and Joining
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• 제13권3호
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• pp.116-124
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• 1995

This paper presents an analytical solution to predict the transient temperature distribution in fillet arc welding including the effect of molten metal. The solution is obtained by solving a transient three-dimensional heat conduction equation with convection boundary conditions on the surfaces of a plate, and mapping the infinite plate onto the fillet weld geometry with energy equation. The electric heat input on the fillet weld and on the infinite plate is assumed to have a combination of two bivariate Gaussian distribution. To check the validity of the solution. FCA welding experiments were performed under various welding conditions. The actual isotherms of the weldment cross-sections at various distances from the arc start point are compared with those of simulation result.

• 한국생산제조학회지
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• 제19권2호
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• pp.282-287
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• 2010

This paper gives a description of an experimental study of the ultrasonic welding of metals. In ultrasonic metal welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely, without producing significant amount of heat. Ultrasonic metal welder consists of Transducer, Booster, and horn that are designed very accurately to get the natural frequencies and vibration mode. In this study, The horn was designed and analyzed the natural frequency by the modal analysis and harmonic analysis. And using a fiber optic sensor, we measured the amplitude and analyzed the Fast Fourier Transformed result. Using the horn, Ultrasonic metal welding between Cu sheet and Cu sheet of 0.1mm thickness was accomplished under the optimal conditions of static pressure 0.15MPa, vibration amplitude 30% and welding time of 0.28s. This result can be used for ultrasonic metal welding in manufacturing industry.

• 한국생산제조학회지
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• 제19권6호
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• pp.790-796
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• 2010

This paper designed the horn of half-wave needed for Ultrasonic meta) welding. The horn has to be designed and manufactured accurately, because measurements such as the shape, length, mass and etc. have effects on the resonant frequency and the vibration mode. Designed horn of half-wave has the feature of 40,000Hz of nature frequency, and maximizes vibration range in the Tip by resonance in the frequency of ultrasonic wave machine. In this study, we calculated and analyzed the natural frequency to find the optimal design of the horn that amplified the amplitude about double by the modal analysis and harmonic analysis using ANSYS. And we did FFT analysis of the manufactured horn.

• 한국기계가공학회지
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• 제11권2호
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• pp.66-72
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• 2012

Ultrasonic metal welder is consisted of power supply, transducer, booster, and horn. Precise designing is required since each part's shape, length and mass can affect driving frequency and vibration mode. This paper gives a description of an experimental study of the ultrasonic welding of metals. A horn suitable for 40,000Hz was attached to the ultrasonic metal welder in order to weld Cu sheet. The Cu sheet welding was done with different amplitude, pressure and welding time, and its maximum tension was measured. Maximum tension of 177.99N was obtained when the pressure was 2.5bar, amplitude was 80%, and welding time was 0.34sec. Therefore, excessive welding condition negatively influences maximum tension measurement result.

• 한국생산제조학회지
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• 제20권3호
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• pp.263-267
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• 2011

Ultrasonic metal welding can be used to weld different metals together safely and precisely, without solder, flux and special preparation. Ultrasonic metal welding machine consists of a power supply, a transducer, a booster and a horn. This paper designed the horn needed for Ultrasonic metal welding. The horn has to be designed and manufactured accurately, because measurements such as the shape, length, mass and etc. have effects on the resonant frequency and the vibration mode. The designed horn has the feature of 40,000Hz of nature frequency, and maximizes vibration range in the Tip by resonance in the frequency of ultrasonic wave machine. In this paper, we calculated and analyzed the natural frequency to find the optimal design of the horn that had the amplitude about $12{\mu}m$ by the modal analysis and harmonic analysis using ANSYS. And we analyzed FFT analysis of the manufactured horn.

• Journal of Welding and Joining
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• 제25권2호
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• pp.3-5
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• 2007

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2004년도 추계학술발표대회 개요집
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• pp.185-187
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• 2004

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2006년도 춘계 학술대회 개요집
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• pp.251-253
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• 2006

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2006년도 춘계 학술대회 개요집
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• pp.130-132
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• 2006

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2007년 추계학술발표대회 개요집
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• pp.109-112
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• 2007