Browse > Article

A Horn of Half-wave Design and Manufacture for Ultrasonic Metal Welding  

Kim, Eun-Mi (인천대학교 기계공학과 대학원)
Jang, Ho-Su (인천대학교 기계공학과 대학원)
Park, Dong-Sam (인천대학교 기계공학과)
Publication Information
Journal of the Korean Society of Manufacturing Technology Engineers / v.19, no.6, 2010 , pp. 790-796 More about this Journal
Abstract
This paper designed the horn of half-wave needed for Ultrasonic meta) welding. The horn has to be designed and manufactured accurately, because measurements such as the shape, length, mass and etc. have effects on the resonant frequency and the vibration mode. Designed horn of half-wave has the feature of 40,000Hz of nature frequency, and maximizes vibration range in the Tip by resonance in the frequency of ultrasonic wave machine. In this study, we calculated and analyzed the natural frequency to find the optimal design of the horn that amplified the amplitude about double by the modal analysis and harmonic analysis using ANSYS. And we did FFT analysis of the manufactured horn.
Keywords
Ultrasonic Metal Welding; Modal Analysis; Harmonic Analysis; FFT;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
연도 인용수 순위
1 Furukawa, R., 2002, "High Pin-Count Ultrasonic Flip-Chip Bonding and Plasma Cleaning Technology," Proceedings of 9th Annual KGD Workshop, Napa, California.
2 Guangping, Z., 2000, "The performance and design of ultrasonic vibration system for flexural mode," Ultrasonics, Vol. 38, pp. 979-984.   DOI   ScienceOn
3 Cardoni, A. and Lucas, M., 2005, "Strategies for Reducing Stress in Ultrasonic Cutting Systems," 2005 Blackwell Publishing Ltd, pp. 11-18.
4 Hiroki, M., Yoshihito, S., Yoshiharu, U., and Tadanori, O., 2004, "Ultrasonic Flip Chip Bonding on FPC," Fujikura Technical Review, No. 33, pp. 36-39.
5 Lee, B. G., Kim, K. L., and Kim, K. E., 2008, "Design of Ultrasonic Vibration Tool Horn for Micromachining Using FEM," Transactions of the Korean Society of Machine Tool Engineers, Vol. 17, No. 6, pp. 63-70.   과학기술학회마을
6 Rao, S. S., 2004, MECHANICAL VIBRATIONS, 4th Edition, PEARSON, Republic of Korea, pp.623-624.
7 Kim, H. T., 2004, "Joining of Aluminum Alloys to Dissimilar Metals by Ultrasonic Soldering," ReSeat Monitering Information Analysis Rreport, pp, 1-6.
8 Seah, K. H. W., Wong, Y. S., and Lee, L. C., 1993, "Design of tool holders for ultrasonic machining using FEM," J. of Materials Processing Technology, Vol. 37, No, 1-4, pp. 801-816.   DOI   ScienceOn