• 대한기계학회논문집A
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• 제32권6호
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• pp.519-525
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• 2008

For this study, SM45C steel rods using generally for power transmission shafts and machine components was selected and welded by butt-GMAW method. And then it was studied about estimation of fatigue strength and the region of infinite life by Haigh diagram using Goodman's equation. Fatigue strength in weld zone presents highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. This result agrees with distribution of hardness in weld zone. Fatigue strength in base metal zone presents highly compared with weld zone in low cycles between $10^4$ cycles and $10^6$cycles, but it presents the lowest fatigue strength on the order of heat affected zone in the vicinity of $10^6$cycles. It is the result that the first high compressive residual stress distributed by drawing process of the steel rods is released and the base metal is softened by alternating stresses. The region of infinite life by Haigh diagram presents highly in order of the boundary between deposited metal zone and heat affected zone, deposited metal zone, heat affected zone. From this results, it is demanded that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected in the region of the lowest infinite life of heat affected zone.

• 동력기계공학회지
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• 제19권6호
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• pp.75-81
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• 2015

A deposited metal specimen of ER2594 which is a super duplex steel welding wire used to investigate the effect of sigma(${\sigma}$) phase on electrochemical corrosion characteristics was prepared by gas tungsten arc welding. Aging treatment was conducted for the specimen at the temperature range of $700^{\circ}C$ to $900^{\circ}C$ for 5 to 300 minutes after annealing at $1050^{\circ}C$. Corrosion current density has decreased a little with an increase of aging time over 60 minutes at $700^{\circ}C$ to $900^{\circ}C$ and the uniform corrosion of deposited metal had more influence on the precipitation of ferrite than the precipitation of sigma phase. Therefore, the precipitation of sigma phase did not have much effect on the uniform corrosion. Pitting potential representing pitting corrosion has shown decreasing tendency as the precipitation of sigma phase increased. The degree of sensitization representing intergranular corrosion has shown increasing tendency as the precipitation of sigma phase increased at $700^{\circ}C$ to $800^{\circ}C$, while it has decreased at $900^{\circ}C$ for 60 to 300 minutes.

• Journal of Welding and Joining
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• 제28권5호
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• pp.69-74
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• 2010

Irradiation behavior of the reactor pressure vessel SA508 class 3 steel weld metals was examined by Charpy V Notch impact specimens. The specimens were exposed to a fluence of $2.8{\times}1019$ neutrons(n)/$cm^2$(E>1 MeV) at $288^{\circ}C$. The irradiation damage of weld metal was evaluated by comparison between unirradiated and irradiated specimens in terms of absorbed energy and lateral expansion. The specimens for neutron irradiation were welded by submerged arc welding process at a heat input of 3.2 kJ/mm which showed good toughness in terms of weld microstructure, absorbed energy and lateral expansion. The post-irradiation Charpy V notch 41J and 68J transition temperature elevation were $65^{\circ}C$ and $70^{\circ}C$, respectively. This elevation was accompanied by a 20% reduction in Charpy V notch upper shelf energy level. The lateral expansion at 0.9mm irradiated Charpy specimens showed temperature elevation of $65^{\circ}C$ and was greatly decreased due to radiation damage.

• 대한기계학회논문집A
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• 제32권11호
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• pp.951-956
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• 2008

The high temperature creep properties of the generating plant's high temperature tube, pipe and header and such are very significant in accordance with long-time exposure to the high temperature and pressure environment. Not only this, but as the welding procedure is compulsory for the cohesion of components, the creep properties regarding the local microstructures of steel weldment are very important. In order to understand the creep properties regarding the local microstructures of steel weldment, the SP-Creep test which is easy to get sample from the field component was conducted. The local microstructure of steel weldment, that is, W.M. and B.M.'s microstructures were observed using the SEM. The rupture time of W.M. was longer as 110 % averagely in a same condition, which is the consequence of the difference of the microstructure. Each lethargy coefficient of B.M. and W.M. is evaluated by the relation among the temperature, load and the rupture time from SP-Creep Test. The life estimation equation can be induced by the transformation of Power-law. B.M. and W.M. for each $550\;^{\circ}C$ and $575\;^{\circ}C$, the very similar to normal temperature of the domestic thermal power generation in working, are estimated.

• 한국자동차공학회논문집
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• 제10권6호
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• pp.158-165
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• 2002

This study was to evaluate mechanical properties and toughness of the Al5083-O aluminum alloy welding zone according to the mixing shield gas ratio and heat input change. The GMA(Gas Metal Arc) welding of the base metal was carried out with four different mixing shield gas ratios(Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%) and three different heat inputs(low, medium, and high). To investigate the Charpy absorbed energy of the weld zone, the specimens were divided base metal, weld metal, fusion line, and HAZ notched specimen according to the worked notch position. The different gas ratio and heat input had little effect upon the tensile strength. But Ar33%+He67% mixture had the greatest mechanical properties considering that the more He gas ratio concentrations, the higher yield strength and elongation. The maximum load and displacement of the weld metal notche specimen was so much low more than that of the base metal, but fusion line and HAZ notched specimens showed almost same regardless of the mixing shield gas ratio and heat input. The Charpy absorbed energy was lowest in weld metal notched specimen, and increased in the fusion line, and HAZ notche specimen in order. Ar33%+He67% mixture had the greatest toughness considering that the more He gas ratio, the higher absorption energy.

• 한국분말재료학회지
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• 제27권3호
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• pp.219-225
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• 2020

The directed energy deposition (DED) process of metal 3D printing technologies has been treated as an effective method for welding, repairing, and even 3-dimensional building of machinery parts. In this study, stainless steel 316L (STS316L) and Inconel 625 (IN625) alloy powders are additively manufactured using the DED process, and the microstructure of the fabricated STS316L/IN625 sample is investigated. In particular, there are no secondary phases in the interface between STS316L and the IN625 alloy. The EDS and Vickers hardness results clearly show compositionally and mechanically transient layers a few tens of micrometers in thickness. Interestingly, several cracks are only observed in the STS 316L rather than in the IN625 alloy near the interface. In addition, small-sized voids 200-400 nm in diameter that look like trapped pores are present in both materials. The cracks present near the interface are formed by tensile stress in STS316L caused by the difference in the CTE (coefficient of thermal expansion) between the two materials during the DED process. These results can provide fundamental information for the fabrication of machinery parts that require joining of two materials, such as valves.

• 한국농촌건축학회논문집
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• 제16권4호
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• pp.75-81
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• 2014

In this study, we have intended to provide the related construction manuals with technical materials and to reduce the defects in the on-site construction, with reviewing the adhesive properties of joint parts according to change of temperature and speed of hot-air sealer for the products that have been made of polyvinyl chloride(PVC) materials in the single waterproof sheet. The result from the experiment is shown as following. 1) Bond strength was shown as high as the welding speed became slower. For the hot-air welding velocity with 3~6m/min, a stable bond strength has been shown in the range of the hot-air welding temperature with $175{\sim}210^{\circ}C$, while it has been shown in the range of the hot-air welding temperature with $210^{\circ}C$, when the hot-air welding velocity is between 9~12m/min. 2) If the hot-air welding temperature is lower, the adhesive strength has been shown as higher in the section where the hot-air welding velocity is low, while the adhesive strength has been also shown as higher in the section where the velocity is fast as the hot-air welding temperature becomes higher. The highest bond strength has been shown in the velocity with 3m/min for the hot-air welding temperature with $140{\pm}10^{\circ}C$, which is rather low. At $175{\pm}10^{\circ}C$, a high bond strength has been shown in the velocity with 3~6m/min, while the high bond strength has been shown in the velocity with 6~9m/min at $210{\pm}10^{\circ}C$.

• 한국가스학회지
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• 제2권2호
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• pp.34-39
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• 1998

국내에 액화천연가스가 도입된 이래 환경에 대한 문제를 인식함에 따라 천연가스의 수요는 계속적으로 증가하고 있다. 청정연료인 천연가스는 용접에 의해 고장력강 배관을 사용하여 각 도시로 공급되고 있다. 천연가스 공급용 배관은 공급압력에 따라 중압관과 고압관으로 구분된다. 배관은 주로 작업의 용이성으로 피복아크용접에 의해 용접되며, 현장 작업여건에 따라 다른 용접공정이 적용되기도 한다. 본 연구는 고압관으로 사용되는 API 5L X42 배관에 대한 용착금속부의 미세조직 변화와 기계적 특성을 관찰하였다.

• 한국산학기술학회논문지
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• 제12권12호
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• pp.5405-5411
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• 2011

본 연구에서는 교량용 구조용 강재인 HSB600 강의 용접부에서 입열량 (1.5~3.6 kJ/mm)과 용접후 열처리(PWHT, $600^{\circ}C$, 40hr.)가 미세조직과 기계적 특성에 미치는 영향에 관해 연구하였다. HSB600 강재를 GMA용접을 실시하였다. 용접된 상태에서는 인장강도와 경도는 입열량이 증가할수록 저하되었으며 충격 흡수 에너지는 큰 차이를 보이지 않았다. 낮은 입열량인 1.5 kJ/mm에서 침상형 페라이트가 가장 많이 생성되었다. 용접후 열처리를 통해 경도와 인장강도가 저하되었고, 용착금속의 충격흡수에너지가 증가되었다.

• 한국산학기술학회논문지
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• 제10권7호
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• pp.1459-1464
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• 2009

최근들어 고전력 및 고성능 전자제품 시장이 확대됨에 따라 대용량 알루미늄 히트싱크의 수요가 급증하고 있다. 이를 위해 고효율의 브레이징 히트싱크가 선호되고 있지만, 기존의 대기 연속로에서는 불충분한 가열과 모재금속의 서로 다른 두께 때문에 생산이 사실상 불가능하다. 따라서, 본 연구에서는 브레이징 히트싱크 개발을 위하여 새로운 인덱스 배치로 및 브레이징 공정을 최적화하였다. 또한, 개발된 브레이징 히트싱크에 대하여 용착효율 및 인장응력 실험도 수행하였다. 끝으로 브레이징 히트싱크와 실리콘 히트싱크의 열저항에 대한 실험을 통하여 수치해석 결과와 비교 검증하였다.