• Title/Summary/Keyword: 용접 속도

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The Improvement in Pumping Characteristics of Sputter Ion Pumps in the Ultra High Vacuum(UHV) Region (이온펌프의 초고진공영역에서의 배기특성개선)

  • 김정선;여환욱;박종윤
    • Journal of the Korean Vacuum Society
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    • v.3 no.4
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    • pp.401-404
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    • 1994
  • 초고 진공영역에서 배기특성 개선을 위하여 재질 및 구조가 다른 세가지 형태의 60(l/s) 형이온 펌프를 제작하여 그 배기특성을 측정하였다. 그 결과 음극판에 Ta 선을 전기용접한 펌프와 양극 cell의 구조에 변화를 준 펌프의 배기속도가 상용으로 이용되고 있는 펌프에 비해 약 50% 이상 개선되었다.

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Effects of Wire speed Fluctuation on Arc Stability in GMA Welding (GMAW에서 와이어 송급속도의 변동이 아크안정성에 미치는 영향에 관한 연구)

  • 신현욱;최용범;성원호;장희석
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.85-102
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    • 1995
  • Weld quality of GMA welding processes is closely related to arc stability. Although many researches on arc stability have been performed, real-time estimation of arc stability has not been attempted. For instance, Mita proposed a off-line statistical method in which short circuiting and arcing time, and voltage and current wave forms were sampled to assess arc stability. But this method is not suitable to assess arc stability for GMA welder which employ inverter power source due to its controlled current and voltage wave forms. In this paper, the relationship between are stability and wire feed rate fluctuation is analyzed to propose new criterion for inverter power source. When arc voltage and arc current and arcing time are analyzed, we can assess arc stability only for short circuit transfer mode. When wire feed rate is analyzed, we can estimate arc stability udner the condition of spray transfer mode as well. Hence, the wire feed rate is chosen for monitoring process variable to cover possible metal transfer modes in GMAW. Through this research, it has been identified that arc stability in GMA welding processes is closely related to wire fed rate. When inverter power source is used, conventional statistical method of estimating arc stability, such as Mita index, is no longer valid due to its controlled voltage and current wave forms. Arc stability has been also examined in phase plane diagram.

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Nondestructive Evaluation Using Electromagnetic-Acoustic Transducer (Electromagnetic-Acoustic Transducer를 이용한 비파괴평가)

  • Ahn, Bong-Young;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.278-284
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    • 1997
  • EMAT는 비접촉으로 초음파를 송수신 할 수 있는 탐촉자로서 시험체와 탐촉자간의 접촉을 위한 매개 물질이 필요치 않으므로, 움직이고 있는 물체에 초음파탐상법을 적용하고자 하는 분야와 초음파의 속도를 정밀하게 측정하고자 하는 분야에 주로 응용된다. 구체적으로는 길이가 긴 튜브류의 결함 탐상, 용접중인 재료의 용접상태 감시, 기차바퀴 및 레일의 결함 탐상, 고온상태인 재료의 결함 탐상 등이 비접촉 특성을 이용하여 적용될 수 있는 분야이며, 재료의 집합조직 및 소성이방성의 측정, 재료의 미세조직 및 기계적 강도의 예측, 그리고 잔류응력의 측정 등이 정밀한 초음파속도 및 감쇠의 측정으로부터 적용될 수 있는 분야이다. EMAT가 일반적인 접촉식초음파탐상법에 비하여 특별한 분야에의 응용에 큰 장점을 가지고 있지만, 낮은 에너지 전환효율, 넓은 불감영역, 그리고 사용주파수의 한계 등의 문제를 가지고 있기 때문에 기존의 접촉식 방법의 적용이 용이한 분야에의 적용은 필요하지 않다. 그러나 특별한 목적과 용도에의 적용 필요성이 생길 경우에는 적절한 연구를 통하여 알맞은 탐촉자를 제작하고 탐상 방법을 개발함으로서 본래의 목적에 알맞은 탐상이 수행될 수 있다.

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SAC305 solder paste printability evaluation by screen printing parameters (스크린 프린팅 주요인자 변화에 따른 SAC305 솔더페이스트 인쇄성 평가)

  • Kwon, S.H.;Lee, C.W.;Kim, C.H.;Yoo, S.
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.77-77
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    • 2010
  • 본 연구에서는 Sn-3.0Ag-0.5Cu (SAC305) 무연솔더의 최적 인쇄성을 위한 PCB 및 마스크설계, 스크린프린팅 공정변수의 최적값을 실험계획법을 통해 평가하였다. 사용된 칩은 가로 0.4mm 세로 0.2mm의 0402 MLCC칩이며, 사용된 시험보드는 OSP 표면처리된 PCB이었다. 인쇄성을 판단하기 위한 공정인자는 금속마스크 두께, 마스크홀 크기, 패드크기 및 모양, 인쇄각도, 인쇄속도, 판분리속도이었다. ANOVA분석을 통해 주인자를 파악하였으며, 인쇄성에 영향을 미치는 주인자는 마스크두께와 인쇄각도임이 확인되었다. 그 후 중심 합성법을 이용하여 인쇄성 최적 조건을 확인하였다. 결과로 나타난 등고선/표면도를 통해, 마스크두께가 작을 때에는 인쇄각도가 작아야 높은 인쇄성을 갖으며, 또한 마스크 두께가 클 경우에는 인쇄각도가 커야 높은 인쇄성을 가짐을 알 수 있었다. 추가실험을 통해서 인쇄성 표면도의 정확도를 확인하였으며, 실험값은 표면도에서 표시된 인쇄성값과 비슷함을 알 수 있었다. 또한, 인쇄성이 낮은 영역과 높은 영역에서 접합강도값을 측정하였으며, 인쇄성이 좋은 영역에서 접합강도도 높음을 알 수 있었다.

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High Temperature Creep Rupture Characteristics of Ni-Based Alloy718 Jointed by Friction Welding (마찰용접된 니켈기 초내열합금 Alloy718의 고온 크리프 파단 특성)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.58-63
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    • 2008
  • The short-term high temperature creep rupture behavior of Ni-based Alloy718 steels jointed by friction welding wasinvestigated at the elevated temperatures of 550 to $700^{\circ}C$ under constant stress conditions. The creep rupture characteristics such as creep stress, rupture time, steady state creep rate, and initial strain were evaluated. Creep stress has a quantitative correlation between creep rupture time and steady state creep rate. The stress exponents (n, m) of the experimental data at 550, 600, 650 and $700^{\circ}C$ were derived as 26.1, -22.4, 22.5, -18.5, 17.4, -14.3 and 6.9, -8.1, respectively. The stress exponents decreased with increasing creep temperature. The creep life prediction was derived by the Larson-Miller parameter (LMP) method and the result equation obtained is as follows: T(logtr+20)=-0.00148${\sigma}^2$-3.089${\sigma}$+23232. Finally, the results were compared with those of the base metal for Alloy718.

Fatigue Life Evaluation of Spot Weldments of SPC Sheet Including Strain Rate Effect (변형률속도효과를 고려한 일반냉연강판 점용접부의 피로수명평가)

  • Song, Joon-Hyuk;Nah, Seok-Chan;Yu, Hyo-Sun;Kang, Hee-Yong;Yang, Sung-Mo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.48-53
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    • 2006
  • A methodology is described for predicting the fatigue life of the resistance spot weldment including strain rate effect. Because it is difficult to perform a physical failure test with high strain rate, an analytical method is necessary to get the mechanical properties of various strain rate, To this end, quasi-static tensile-shear tests at several strain rate were performed on spot weldments of SPC. These test provided the empirical data with the strain rate. With these results, we formulated the function of fatigue life prediction using the lethargy coefficient which is the global material property from tensile test. And, we predicted the fatigue life of spot weldment at dynamic strain rate. To confirm this method for fatigue life prediction, analytical results were compared with the experimental fatigue data.

Weldability and properties of lap joints by pin FSW with 1050 Al sheet (1050 Al판재의 핀 마찰 교반용접에 의한 실험적 연구)

  • Jang, Seok-Ki;Park, Jong-Seek;Han, Min-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.394-400
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    • 2007
  • The properties and weldability of lap joints by PFSW with 1050 Al sheet was investigated according to tool shape. dimension and welding condition. Tensile shear test was carried out for lap jointed specimen, and the hardness in the joint regions was examined. Moreover interfacial joining length, metallograph and failure location of the lap-jointed cross section were discussed. Two tool types were a simple cylindrical type and a notched cylindrical type. Under joining conditions such as plunging depth of 2.2mm. rotating speed of 1600rpm and dwelling time of 3s, the tensile shear strength of lap-jointed specimen by the notched type tool was superior to that by simple cylindrical type tool. The maximum tensile shear load of lap jointed specimen was 5807N. Optimal dimensions of the notched type tool were as follows : diameters of the shoulder and pin were $18{\phi}mm$ and $10{\phi}mm$, and pin length was 2.2mm.

Study on Elasto-Plastic Behavior of Column to Beam Connection with 600MPa High Performance Steel(SM 570 TMC) (기둥-보 용접접합부의 보단부 스캘럽형상과 탄소성 거동에 관한 실험적 연구 - 600MPa(SM570TMC)의 경우 -)

  • Kim, Jong Rak;Kim, Seung Bae;Kwon, June Yeop
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.691-700
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    • 2008
  • Contemporary architectural structures have diverse and complex forms. Such structural variety demands requisite performance from the connections in the steel structure so that the latter could resist a horizontal force, such as an earthquake. The connections are the all-important components that create the discontinuous form and that support stress concentration, determining the stiffness and toughness of the entire steel frame. In this study, a real-scale column-to-beam connection was constructed in the 600MPa-grade high-strength and high-performance steel, to test its behavior. Its material and welding characteristics were examined in this study, and its structural performance was analyzed by conducting seismic-resistance tests on the full-scale, cross-shaped column-to-beam welded connections with non-scallop, ordinary-scallop, and reinforced-scallop details. The weld ability of the high-strength, high-performance steel was also evaluated, and data regarding the seismic design for practical application were provided.