• Title/Summary/Keyword: 용접물량

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Effects of Painting on the Weldability in $CO_2$ Welding ($CO_2$ 용접시 Painting이 용접성에 미치는 영향)

  • 김창목
    • Journal of Welding and Joining
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    • v.2 no.2
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    • pp.22-28
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    • 1984
  • $CO_2$ 용접은 50년 중반경에 실용화되어 조선물량의 증가와 더불어 발전해 왔다. 당사(대우조선)에서는 81년 CO$_{2}$ 용접기를 도입한 이래 84년 초부터 $CO_2$ 용접법의 확대 보급을 목적으로, 페인트가 용접성에 미치는 영향을 연구하였다. 유기페인트와 무기페인트 등 페인트 종류를 달리했을 때 용접결함의 발생정도, 도막 두께를 달리했을 때 결함의 원인 중 가장 크게 영향을 미치는 용접결함의 발생 정도, 기타 용접조건에 따른 용접결함의 발생정도를 실험을 통하여 연구하였다. 연구 결과에 의하여 당사에서는 무기페인트의 사용이 권장되고 있다.

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A Study on the Welding Amount Estimation System combined with 3D CAD Tool (3차원 CAD 통합형 용접물량 산출 시스템에 관한 연구)

  • Ruy, Won-Sun;Kim, Ho-Kyeong;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3184-3190
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    • 2013
  • These days, the great part of design processes in the field of ship or offshore manufacturing are planed and implemented using the customized CAD system for each ship-building companies. It means that all information for design and production could be extracted and reused at the useful other area cost considerable time and efforts. The representative example is the estimation of welding length and material amount which is demanded during the construction of ship or offshore structures. The proper estimation of welding material to be used and the usage of them at the stage of schedule planning is mostly important to achieve the seamless process of production and expect the costing in advance. This study is related to the calculation of welding length and needed material amount at the stage of design complete utilizing the CAD system. The calculated amount are classified according to welding position, stage, block, bevel and welding type. Moreover it is possible to predict the working time for welding operation and could be used efficiently for the cost management using the results of this research.

Welding Technologies in the Steel Structure for Building (건축용 강 구조물의 용접기술)

  • 윤중근;박동환
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.18-25
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    • 1994
  • 최근 건축용 강구조물이 초대형화 및 초고층화됨에 따라 용접물량의 급증하고 있으나 3D 직종에 대한 회피현상으로 용접기능자의 감소 및 인건비의 급증 등으로 인하여 건축용 강 구조물 제작시 경쟁력이 갈수록 저하되고 있다. 이에 대한 자구책으로 강 구조물 제작업체에서는 생산 성을 한층 배가 시킬 수 잇는 용접시공 기술을 자체 개발하거나 외부로부터 도입하고 있다. 본 보에서는 당사를 비롯하여 여러 업체에서 최근 개발된 용접기술 특히 대전류 SAW 기법, SESNET 기법 등의 초대입열 용접기술, Metal cored wire나 TIME 기법에 의한 고능률 GMAW 기법 및 Robot 용접 등에 대하여 간략히 기술하였다. 이 용접기술들의 적용에는 대개 고가의 시설투자가 수반되나, 이는 생산성 증가에 따른 원가절감으로 충분히 상쇄될 수 있다. 그러나 상기된 용접기술들의 적용에 대한 성패는 용접장비의 특성, 용접조건의 확립, 모재의 특성 혹은 주변 자동화 기술 및 상호 종속적인 관계에 크게 의존된다. 따라서 가 강 구조물 제작업체에서는 세심한 주위환경 분석을 토대로 각 업체에 가장 합당한 용접기술을 선정 및 적용하여야 하겠다.

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Estimation of Welding Material Quantity for Shipbuilding at Early Design Stage based on Three-dimensional Geometric Information (3차원 선박형상정보를 활용한 설계초기단계 용접물량 산출)

  • Lee, Jeong-Hoon;Byun, Seok-Ho;Nam, Jong-Ho;Kang, Tae-Won
    • Journal of the Society of Naval Architects of Korea
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    • v.54 no.1
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    • pp.57-62
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    • 2017
  • These days, shipbuilding companies are making an effort to adopt the IT technology in order to improve the production efficiency. One such effort is to utilize a planning and scheduling system to predict the production cost in advance. In this system, assessing the welding material quantity is an important factor. Unfortunately, obtaining the welding material quantity in the early design stage is extremely difficult because the detailed production information, which is essential in deriving the cost associated with welding, is normally available at a later stage. This paper aims at developing a computerized program that produces an index to estimate the welding material quantity in the early design stage. By using only three-dimensional geometric information, the program analyzes the production process and estimates the welding material quantity at any design or production stage when no production information is available. The results can be used for the planning and scheduling system.

Modeling of Precast Concrete Shear Walls BIM Program (BIM 프로그램을 이용한 프리캐스트 콘크리트 전단벽의 모델링)

  • Mun, Ju-Hyun;Yoon, Hyun-Sub;Kim, Jong-Won;Eom, Byung-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.5
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    • pp.451-462
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    • 2022
  • The objective of the study is to establish a BIM modeling of precast concrete(PC) shear wall with various wall-to-base connections. The family library of PC shear wall was established in BIM program using component function in a IFC(Industry foundation classes) file format and SketchUp program. From the BIM program, the amounts of concrete, reinforcing bars and steel materials as well as the interference of arranged reinforcing bars can be accurately evaluated in the PC shear walls with spliced sleeves, bolt, or welding plate connection methods. Although the additional metallic materials such as steel plates, bolts, and nuts were used in the PC shear walls with welding plate connection method, their amounts of materials, economic efficiency, and environmental impact were similar to those with spliced sleeve connection. Consequently, the bolt or welding connection is a highly applicable method as wall-to-base connection of PC shear walls, and it was a more useful method than spliced sleeve method, particularly considering the constructability.

A Development of Automatic Extraction System for Welding Inspection Information based on Shipbuilding and Maritime CAD (조선해양 CAD 기반 용접검사 정보 자동 추출 시스템 개발)

  • Kim, Bae-Sung;Hwang, Hun-Gyu;Song, Chang-Sub;Lee, Ki-Taek
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.24 no.1
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    • pp.28-36
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    • 2020
  • In shipbuilding industry, there is conducting most of works by welding at the shipyard, and the volume of welding is increasing with international trends of green ships. Welding joint is guaranteed quality through non-destructive testing (NDT). The manual welding inspection report is produced by identifying the drawings designed, which results in losses the many workforce and occurs human errors. To solve these problems, this paper covers a system that reports on inspection information is automatically generation by input data based on shipbuilding-specific CAD. The developed system analyzes the shape data from drawings of modeling. Also, the system determines welding joints through expansion of the part boundary and generates tag numbers. In addition, it provides the function to automatically extract the information needed for inspection such as weld length, thickness and etc. We conducted test to verify the usefulness of the developed system and confirmed that the welding inspection information extracted through system matches the information shown in drawings of modeling.

Compressive Strength of Diagrid Node Using H-Shape Steel (H현강 Diagrid 접합부의 압축내력 단가)

  • Ju, Young-Kyu;Park, Soon-Jeon;Kim, Kyoung-Hwan;Chang, In-Hwa;Kim, Sang-Dae
    • Journal of Korean Association for Spatial Structures
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    • v.8 no.3
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    • pp.91-99
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    • 2008
  • As number of the buildings increases, it shows new trends such as twisted, tilted, taperer shape. As a structural solution for the new trend buildings, diagonal grid (Diagrid) structure was developed. Though a few buildings was built using diagird system, the structural performance of the corresponding node was not clearly identified. Therefore, experimental evaluation is needed to apply diagrid for higher buildings. In this study, the node was tested depending on the amounts of welding materials. As a result, the partial welding can provide enough strength for the node as required in the full penetration welding under monotonin compressive loadings.

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Deformation Capacity of Inverted V-Type Brace Strengthened by Built-up Non-welded Buckling Restraint Element (조립형 무용접 좌굴방지재로 보강된 역V형 가새의 변형성능)

  • Kim, Sun Hee;Moon, Ji Young;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.27 no.3
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    • pp.261-271
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    • 2015
  • Steel concentrically braced frame is an efficient system that can acquire resistance against the lateral force of buildings with the least amount of quantity. In this study is intended to proceed on the research of schemes for reinforcement by supplementing previously installed H-formed brace with non-welded cold-formed plastic stiffening materials restricting the flexure and buckling and acquire a consistent strength on the tensile and compressive force. As for the measures of supplementing previously-installed inverted V-formed braced frame, stiffening materials in the previous studies were converted to weak-axial supplementing materials to suggest a specific scheme evaluating the structural function through an experiment of members, interpretation of members, and frame-focused experiment. Reinforced brace satisfied the requirement to be prevent AISC brace from being ruptured due to imbalanced strength in the beam.

An Experimental Study on the Structural Performance of Lateral Resistance in Steel Elevator Pit (강재엘리베이터 피트 측압저항 구조성능에 관한 실험적 연구)

  • Hong, Seong-Uk;Kim, Tae-Soo;Baek, Ki-Youl
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.3
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    • pp.1-8
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    • 2019
  • Steel elevator pit was developed for the purpose of minimizing the excavation, simplifying the construction of the frame and economical efficiency by improving the problems that occurred in the existing reinforced concrete. It is common to apply conventional RC method through excavation to underground structures such as underground floor collector well and elevator pit. In recent years, the use of steel collector well and steel elevator pits to reduce construction costs by minimizing the materials of steel and concrete has been continuously increasing. The steel elevator pit is an underground structure and then the performance of the welding part and the structure system is important. Specimen with only steel plate and concrete without studs could support the load more than 3 times than the specimen with deck only. Therefore, even if there is no stud, the deck (steel plate) rib is formed and the effect of restraining the steel plate and the concrete during the bending action can be expected. However, since sudden fracture in the elevator pit may occur, stud bolt arrangement is necessary for the composite effect of steel plate and concrete. It is expected that the bending strength can be expected to increase by about 15% or more depending with and without stud bolts.